Integrated optical polarization converter with enhanced periodic coupling and method of fabricating same

• US 5,539,845 A
• Filed: 06/07/1995
• Issued: 07/23/1996
• Est. Priority Date: 09/24/1993
• Status: Expired due to Term

• Current Assignee: Amstr Investments 23 KG LLC (Intellectual Ventures LLC)
• Original Assignee: Koninklijke PTT Nederland N.V. (Royal KPN NV)
• Inventors: van der Tol, Johannes J. G. M.
• Primary Examiner(s): Healy, Brian
• Application Number:
  US08/485,653
• Time in Patent Office: 412 Days
• Field of Search: 385/1, 385/2, 385/3, 385/10, 385/11, 385/14, 385/27, 385/28, 385/31, 385/37, 385/45, 385/129, 385/130, 385/131, 385/132, 359/192, 359/195, 437/51, 437/147, 437/225, 437/228, 437/229, 437/24 L
• US Class Current: 385/11
• CPC Class Codes: G02B 6/126 using polarisation effects G02B6/1226 takes precedence
• CPC Class Codes: G02B 6/136 by etching
• CPC Class Codes: G02B 6/14 Mode converters

Abstract

Integrated optical polarization converter provided with a channel-type waveguide (B) defined by a strip-type structure (S₄) supported by a substrate (S) and having a periodic concatenation of two different part strips having side walls which are at different angles with the plane of the substrate. The two part strips have as cross-sections either a trapezium (EFGH with Δ₁, Δ₂ ≠0) and a rectangle (EFGH with Δ₁ =Δ₂ =0), or both of them a right-angled trapezium with oblique sides situated opposite one another (EFGH with Δ₁ 0 and Δ₂ ≠0, and EFGH with Δ₁ ≠0 and Δ₂ =0). Oblique and vertical side walls on such a strip-type structure supported by a substrate are fabricated, in the case of suitable crystal orientation, by means of two mutually complementary mask patterns, using etching steps, employing wet-chemical and dry etchants respectively.

Claims

1. Polarization converter for the conversion of a fraction of a signal component, propagating according to a first guided mode, of an optical signal into a signal component propagating according to a second guided mode, the first and second guided modes relating to different polarization modes, comprising a channel-type waveguide supported by a substrate, in which waveguide a periodic coupling takes place between the two guided modes of the optical signal propagating in the waveguide, said waveguide comprising:

an incoming wave-guiding section;

an intermediary wave-guiding section; and

an outgoing wave-guiding section;

the intermediary wave-guiding section having a periodic geometrical structure including a periodic concatenation of, within a period length, two wave-guiding subsections, the lengths of the wave-guiding subsections and the number of periods of the periodic concatenation being tailored to a desired conversion fraction; and

wherein the two wave-guiding subsections each comprise different strip-type elements respectively provided with side walls which are at mutually different angles with respect to the plane of the substrate, said different strip-type elements defining different waveguide profiles for the two wave-guiding subsections, respectively.

2. Polarization converter according to claim 1, wherein the strip-type elements of the two wave-guide subsections, seen transversely to longitudinal directions thereof, have mutually different trapeziform cross-sections.

3. Polarization converter according to claim 2, wherein the cross-sections of the strip-type elements of a first and a second of the two wave-guide subsections are substantially a rectangle and substantially an isosceles trapezium, respectively.

4. Polarization converter according to claim 2, wherein the cross-sections of the strip-type elements of the two wave-guide subsections are substantially right-angled trapeziums, the two trapeziums having oblique sides which are situated on opposite sides of the intermediary wave-guiding section.

5. Polarization converter according to any one of claim 2, 3 or 4, wherein the cross-sections are of substantially equal height.

6. Method for fabricating a channel-type waveguide on a substrate made of crystalline material and provided with a light-guiding layer, which waveguide comprises a concatenation of wave-guiding sections having alternately a first and a second mutually different waveguide profile, the mutually different waveguide profiles being defined at least by strip-type elements having different trapeziform cross-sections, the method comprising the steps of:

(a) applying to the substrate a first strip-type mask pattern of a first mask material in a direction tailored to the crystal orientation of the light-guiding layer,

(b) applying to the substrate, and partially over the first strip-type mask pattern, a second mask pattern of a second mask material, which second mask material comprises a number of parallel strip-type subpatterns which lie substantially transversely to, and at least partially over, the first strip-type mask pattern,

(c) a first etching step, using first etchants, of parts of the substrate which are not covered by the first and second mask materials,

(d) removing the second mask material,

(e) covering the parts etched in the first etching step with a third mask material,

(f) a, second etching step, using second etchants, of parts of the substrate which are;

not covered by the first and third mask materials,

(g) removing the first and third mask materials, one of the first and second etching steps being carried out with wet-chemical etchants and the other of said first and second etching steps being carried out with dry etchants.

7. Method according to claim 6, wherein:

step (c) is carried out using wet chemical etchants, and

steps (d) and (e) are carried out using a "lift-off" technique which comprises the following substeps;

covering the first and second mask patterns and the etched sections of the substrate with a mask layer of a material identical to the first mask material, and

removing, using a solvent, the second mask material, including those parts of the first mask material which are situated thereon.

8. Method according to claim 6 or 7, wherein:

the first strip-type mask pattern in a longitudinal direction thereof comprises alternately wide part strips and narrow part strips; and

the strip-type subpatterns of the second mask pattern entirely cover only the wide part strips or only the narrow part strips of the first mask pattern.

9. Method according to claim 6 or 7, wherein:

the first strip-type mask pattern in a longitudinal direction thereof comprises alternately wide part strips and narrow part strips; and

the strip-type subpatterns of the second mask pattern partially cover the first mask pattern on the same side of the wide part strips and on the other side opposite thereto of the narrow part strips.

10. Method according to claim 6 or 7, wherein the first strip-type mask pattern includes an elongated strip having a substantially constant width in the longitudinal direction of the elongated strip.

11. Method according to claim 6 or 7, the first strip-type mask pattern in a longitudinal direction thereof comprises part strips of substantially equal width, which part strips are joined to one another, with a lateral offset, alternately in one and in another direction;

and

the strip-type subpatterns of the second mask pattern partially cover the first mask pattern, offset in the one direction on the same side of the part strips, and offset in said another direction on the other, opposite side of the part strips.

12. Method according to claim 6 or 7, wherein the second mask material comprises a photosensitive material.

13. Channel-type waveguide on a substrate made of crystalline material and provided with a light-guiding layer, which waveguide comprises a concatenation of wave-guiding sections having alternately a first and a second mutually different waveguide profile, defined by strip-type elements having respective different trapeziform cross-sections, fabricated in accordance with a method according to claim 6 or 7.