Heater block for injection molding with removable heat conductive member in groove in heater block

• US 5,539,857 A
• Filed: 01/24/1994
• Issued: 07/23/1996
• Est. Priority Date: 01/24/1994
• Status: Expired due to Term

• Current Assignee: Caco Pacific Corporation
• Original Assignee: Caco Pacific Corporation
• Inventors: McGrevy, Alan N.
• Primary Examiner(s): Jeffery, John A.
• Application Number:
  US08/186,281
• Time in Patent Office: 911 Days
• Field of Search: 392/484, 392/470, 607/105, 607/104, 607/107, 165/170, 165/159, 165/160, 128/203.27, 128/204.17, 219/536-537, 219/524, 219/525, 219/530, 219/540, 219/546, 219/544, 219/467, 219/458, 219/457, 338/311, 338/228, 338/232, 338/252, 373/127, 373/128-131, 29/611
• US Class Current: 392/484
• CPC Class Codes: B29C 45/2738 specially adapted for manifolds
• CPC Class Codes: F24H 1/121 using electric energy supply
• CPC Class Codes: F24H 9/1818 Arrangement or mounting of electric heating means
• CPC Class Codes: H05B 3/44 heating conductor arranged within rods or tubes of insulating material

Abstract

A heating block made from a heat conductive material has a passage through which a fluid heated by the heater can flow. A groove preferably having a looped configuration extends into the block from a peripheral surface in the block. A heater made from an electrically conductive and heat conductive material is disposed in the groove, preferably in a looped configuration corresponding to the looped configuration of the groove. A heat conductive member disposed in the groove is provided with a hole to receive the heater in an enveloping relationship. The member may be defined by a pair of separable portions. The member is preferably disposed in the looped relationship in the groove. Localized deformation of the heating block holds the member and the heater in a fixed relationship with the block. The heater may deteriorate or become defective with extended usage and may have to be replaced. To accomplish this, the heater and the member may be removed as a unit from the block after removing the deformation. The portions in the member are separated to remove the heater. A new heater may then be disposed between the split portions which may then be abutted. The member and the heater may then be disposed as a unit in the groove and the local deformation may be reinstated in the block to retain the member and the heater in a fixed relationship with the block.

Claims

1. In combination for use in injecting a fluid into a mold,

a heating block made from a heat conductive material,

a heater,

an externally disposed groove in the heating block for receiving the heater and for generating heat upon the passage of an electrical current through the heater,

first means disposed in the groove in enveloping relationship to the heater and in a snug relationship with the groove for transferring heat from the heater to the heating block, the first means being removable with the heater from the heater groove without affecting the disposition of the heating block, the first means including a pair of abutting members disposed externally in the groove, the abutting members defining a hole in the abutting relationship for receiving the heater,

second means in the heating block for retaining the first means and the heater in the heating block, and

a passage in the heating block for a flow of the fluid through the heating block into the mold and for the heating of the fluid by the heater during such flow to obtain the production of an object having the configuration of the mold upon the solidification of the fluid in the mold,

the second means being disposed at spaced intervals along the first means and constituting deformable stakes extending from the heating block over the first means.

2. In a combination as set forth in claim 1,

the heater, the first means and the heater groove having a looped configuration and the heater extending from the heater block to facilitate electrical connections to the opposite ends of the heater.

3. In combination for use in injecting a fluid into a mold,

a heating block made from a heat conductive material,

a groove disposed externally in the heating block,

a positioning member made from a material having heat conducting properties, the positioning member being disposed externally in the groove for the transfer of heat from the positioning member to the heating block,

the positioning member being defined by a pair of divided elements in abutting relationship to each other, the divided elements being manually removable from the groove without affecting the disposition of the heating block and being separable from each other after their removal from the groove,

the divided elements defining a hole when disposed in abutting relationship to each other, and

a heater disposed in the hole with the divided elements in the groove and the heater being removable from the divided elements after the removal of the divided elements from the groove and the separation of the divided elements,

means extending between the heating block and the positioning member for releasably retaining the positioning member in the groove.

4. In combination for use in injecting a fluid into a mold,

a heating block made from a heat conductive material,

a groove disposed externally in the heating block,

a positioning member made from a material having heat conducting properties, the positioning member being disposed in the groove for the transfer of heat from the positioning member to the heating block,

the positioning member being defined by a pair of divided elements in abutting relationship to each other, the divided elements being manually removable from the groove without affecting the disposition of the heating block and being separable from each other after their removal from the groove, each of the divided elements extending externally from the groove,

the divided elements defining a hole when disposed in abutting relationship to each other,

a heater disposed in the hole with the divided elements in the groove and the heater being removable from the divided elements after the removal of the divided elements from the groove and the separation of the divided elements,

the groove having a looped configuration,

the positioning member having a looped configuration corresponding to the looped configuration of the groove, and

means extending between the heating block and the positioning member for releasably retaining the positioning member in the groove.

5. In combination for use in injecting a fluid into a mold,

a heating block made from a heat conductive material,

a groove disposed externally in the heating block,

a positioning member made from a material having heat conducting properties, the positioning member being disposed in the groove for the transfer of heat from the positioning member to the heating block,

the positioning member being defined by a pair of divided elements in abutting relationship to each other, the divided elements being manually removable from the groove without affecting the disposition of the heating block and being separable from each other after their removal from the groove,

the divided elements defining a hole when disposed in abutting relationship to each other, and

a heater disposed in the hole with the divided elements in the groove and the heater being removable from the divided elements after the removal of the divided elements from the groove and the separation of the divided elements,

a passage in the heating block for passing the fluid through the heating block to heat the fluid,

the divided elements being separable from each other, after the removal of the positioning member from the groove, to expose the heater,

each of the divided elements having a surface abutting the surface in the other divided element when the divided elements are in the groove,

the hole being provided at the abutting surfaces of the divided elements,

the groove having a looped configuration,

the positioning member having a looped configuration corresponding to the looped configuration of the groove, and

means extending between the heating block and the positioning member for releasably retaining the positioning member in the groove.

6. In a combination as set forth in claim 5,

the releasable retaining means constituting deformations extending in the heater block to the positioning member for releasably retaining the positioning member in the groove,

each of the divided elements extending externally from the groove.

7. In combination for use in injecting a fluid into a mold,

a heating block made from a heat conductive material, the heating block having a particular external surface defining an external periphery of the heating block,

a groove in the heating block, the groove being defined by a pair of surfaces transverse to the particular external surface and extending to the particular external surface,

a positioning member made from a material having heat conducting properties, the positioning member being disposed in the groove for the transfer of heat from the positioning member to the heating block,

the positioning member being defined by a pair of divided elements each having an external surface extending substantially in the transverse direction to the external surface of the heating block, the divided elements having surfaces abutting each other in the groove and being separable after removal from the groove,

the divided elements defining a hole at the abutting surfaces,

the divided elements being removable from the groove without affecting the disposition of the heating block,

a heater disposed in the hole with the divided elements in abutting relationship in the groove, the heater being removable from the divided elements, after the removal of the divided elements from the groove, to expose the heater, and

means extending between the heating block and the positioning member to hold the positioning member in engaging but releasable relationship in the groove in the heating block.

8. In combination for use in injecting fluids,

a heating block made from a heat conductive material, the heating block having a particular external surface defining an external periphery of the heating block,

a groove in the heating block, the groove being defined by a pair of surfaces transverse to the particular external surface and extending to the particular external surface,

a positioning member made from a material having heat conducting properties, the positioning member being disposed in the groove for the transfer of heat from the positioning member to the heating block,

the positioning member being defined by a pair of divided elements each having an external surface extending substantially in the transverse direction, the divided elements having surfaces abutting each other in the groove and extending to the particular external surface of the heating block and being separable after removal from the groove,

the divided elements defining a hole at the abutting surfaces,

a heater disposed in the hole with the divided elements in abutting relationship in the groove, the heater being removable from the divided elements, after the removal of the divided elements from the groove, to expose the heater,

a passage in the heating block for passing the fluid through the heating block into the mold to obtain the heating of the fluid by the heater for the production of an object having the configuration of the mold upon the solidification of the fluid in the mold, and

deformations disposed on the heating block and having first and second positions and disposed in the first position in engaging relationship with the positioning member to retain the positioning member in the groove and movable to the second position to provide for a removal of the positioning member from the groove.

9. In a combination as set forth in claim 8,

the groove having a looped configuration, and

the positioning member having a looped configuration corresponding to the looped configuration of the groove.

10. In combination for use in injecting fluids into a mold,

a heating block made from a heat conductive material, the heating block having a particular external surface defining an external periphery of the heating block,

a groove in the heating block, the groove being defined by a pair of surfaces transverse to the particular external surface,

a positioning member made from a material having heat conducting properties, the positioning member being disposed in the groove for the transfer of heat from the positioning member to the heating block,

the positioning member being defined by a pair of divided elements each having an external surface extending substantially in the transverse direction, the divided elements having surfaces abutting each other in the groove and being separable after removal from the groove,

the divided elements defining a hole at the abutting surfaces, and

a heater disposed in the hole with the divided elements in abutting relationship in the groove, the heater being removable from the divided elements, after the removal of the divided elements from the groove, to expose the heater,

each of the divided elements having a first surface abutting the first surface of the other divided element when the divided elements are in the groove and each of the divided elements having a second surface abutting an individual one of the transverse surfaces defining the groove when the divided elements are in the groove,

a passage in the heating block for passing the fluid through the heating block into the mold to obtain the heating of the fluid by the heater for the production of an object having the configuration of the mold upon the solidification of the fluid in the mold, and

means extending between the heating block and the positioning member to hold the positioning member in engaging but releasable relationship in the groove in the heating block.

11. In combination for use in injecting fluids,

a heating block made from a heat conductive material and having an external periphery,

a passage in the heating block for passing the fluid through the heating block into the mold to obtain the heating of the fluid by the heater for the production of an object having the configuration of the mold upon the solidification of the fluid in the mold,

a groove in the external periphery of the heating block,

a heater disposed in the groove and made from heat conductive material to transfer heat to the heating block in accordance with the generation of heat in the heater, and

means including a pair of abutting members disposed in the groove and extending externally from the groove in the block and made from a heat conductive material and enveloping the heater and removable with the heater from the groove without affecting the disposition of the heating block and constructed to facilitate access to the heater after removal of such abutting members and the heater from the groove,

the heater being constructed to generate heat for transfer to the abutting members and the heating block.

12. In a combination as set forth in claim 11,

the abutting members being separable from each other to facilitate access to the heater after the removal of the abutting members and the heater from the groove without affecting the disposition of the heating block.

13. In a combination as set forth in claim 11,

the groove having a looped configuration in the heating block, and

the heater and the abutting members having looped configurations corresponding to the looped configuration of the groove.

14. In a combination as set forth in claim 13 including

means deformably extending from the heating block over the abutting members for retaining the heater and the enveloping means in the groove.

15. In a combination as set forth in claim 14,

means connected to the heater for applying electrical power to the heater to heat the heater.

16. In combination for use in injecting fluids,

a heating block made from a heat conductive material and having an external periphery,

a heater,

a groove in the external periphery of the heating block for receiving the heater and for generating heat upon the passage of an electrical current through the heater,

first means including a pair of abutting members made from a heat conducting material and extending externally from the groove in the external periphery of the heating block and disposed in the groove in enveloping relationship to the heater and in a snug relationship with the groove for transferring heat from the heater to the heating block, the pair of abutting members being removable with the heater from the heater groove without affecting the disposition of the heating block,

second means in the heating block for retaining the first means and the heater in the heating block, and

a passage in the heating block for a flow of the fluid through the heating block into the mold and for the heating of the fluid during such flow to obtain the production of an object having the configuration of the mold upon the solidification of the fluid in the mold,

the heater being constructed to receive an electrical current for generating heat in the heater for transfer to the first means and the heating block.

17. In a combination as set forth in claim 16,

the pair of abutting members being separable from each other upon the removal of the abutting members from the groove to facilitate the removal of the heater from the abutting members upon the removal of the heater and the abutting members from the heater groove in the heating block without affecting the disposition of the heating block.

18. In a combination as set forth in claim 16,

the abutting members defining a hole through which the heater extends when the members abut each other and the abutting members being separable from each other when the abutting members are removed from the groove.

19. In a combination as set forth in claim 16,

means connected to the heater for applying electrical power to the heater to heat the heater.

20. In combination for use in injecting fluids,

a heating block made from a heat conductive material and having an external periphery,

a groove in the external periphery of the heating block,

a positioning member made from a material having heat conducting properties, the positioning member being disposed in the groove for the transfer of heat from the positioning member to the heating block and extending from the groove to the periphery of the heating block,

the positioning member being defined by a pair of divided elements in abutting relationship to each other, the divided elements being manually removable from the groove without affecting the disposition of the heating block and being separable from each other after their removal from the groove,

the divided elements defining a hole when disposed in abutting relationship to each other, and

a heater disposed in the hole with the divided elements in the groove and the heater being removable from the divided elements after the removal of the divided elements from the groove and the separation of the divided elements,

the heater being constructed to receive an electrical current for generating heat for transfer to the positioning member and the heating block.

21. In a combination as recited in claim 20,

the divided elements being separable from each other, after the removal of the divided elements from the groove without affecting the disposition of the heating block, to expose the heater.

22. In a combination as recited in claim 20,

a passage in the heating block for passing the fluid through the heating block into the mold to heat the fluid for the production of an object having the configuration of the mold upon the solidification of the fluid in the mold.

23. In a combination as set forth in claim 22,

the divided elements being separable from each other, after the removal of the positioning member from the groove, to expose the heater,

each of the divided elements having a surface abutting the surface in the other divided element when the divided elements are in the groove and each of the divided elements extending externally from the groove, and

the hole being provided at the abutting surfaces of the divided elements.

24. In a combination as recited in claim 20,

each of the divided elements having a surface abutting the surface in the other divided element when the divided elements are in the groove and each of the divided elements extending externally from the groove, and

the hole being provided at the abutting surfaces of the divided elements.

25. In a combination as set forth in claim 20,

the groove having a looped configuration, and

the positioning member having a looped configuration corresponding to the looped configuration of the groove.

26. In combination for use injecting fluids,

a heating block made from a heat conductive material, the heating block having a particular external surface defining an external periphery of the heating block,

a groove in the external periphery of the heating block, the groove being defined by a pair of surfaces transverse to the particular external surface,

a positioning member made from a material having heat conducting properties, the positioning member being disposed in the groove for the transfer of heat from the positioning member to the heating block and extending externally from the groove,

the positioning member being defined by a pair of divided elements each having an external surface extending substantially in the transverse direction, the divided elements having surfaces abutting each other in the groove and being separable after removal from the groove without affecting the disposition of the heating block,

the divided elements defining a hole at the abutting surfaces, and

a heater disposed in the hole with the divided elements in abutting relationship in the groove, the heater being removable from the divided elements, after the removal of the divided elements from the groove, to expose the heater,

the heater being constructed to receive an electrical current for generating heat for transfer to the positioning member and the heating block.

27. In a combination as set forth in claim 26,

a passage in the heating block for passing the fluid through the heating block into the mold to heat the fluid for the production of an object having the configuration of the mold upon the solidification of the fluid in the mold.

28. In combination for use injecting fluids,

a heating block made from a heat conductive material, the heating block having a particular external surface defining an external periphery of the heating block,

a groove in the heating block, the groove being defined by a pair of surfaces transverse to the particular external surface of the heating block and extending to the particular external surface of the heating block,

a positioning member made from a material having heat conducting properties, the positioning member being disposed in the groove for the transfer of heat from the positioning member to the heating block,

the positioning member being defined by a pair of divided elements each having an external surface extending substantially in the transverse direction, the divided elements having surfaces abutting each other in the groove and being separable after removable from the groove without affecting the disposition of the heating block,

the divided elements defining a hole at the abutting surfaces, and

a heater disposed in the hole with the guided elements in abutting relationship in the groove, the heater being removable from the divided elements, after the removal of the divided elements from the groove, to expose the heater,

each of the divided elements having a first surface abutting the first surface of the other divided element when the divided elements are in the groove and each of the divided elements having a second surface abutting an individual one of the transverse surfaces defining the groove when the divided elements are in the groove.