Lawn and garden chipper/shredder vacuum apparatus

• US 5,540,038 A
• Filed: 06/03/1994
• Issued: 07/30/1996
• Est. Priority Date: 06/03/1994
• Status: Expired due to Fees

• Current Assignee: Garden Way, Inc. (Stanley Black & Decker, Inc.)
• Original Assignee: Garden Way, Inc. (Stanley Black & Decker, Inc.)
• Inventors: Lobdell, Irving, Bold, Alfred J.
• Primary Examiner(s): MELIUS, TERRY L
• Application Number:
  US08/253,683
• Time in Patent Office: 788 Days
• Field of Search: 56/13.1, 56/13.4, 56/16.9, 56/255, 56/295, 56/320.1, 56/320.2, 56/DIG. 8, 56/DIG. 9, 241/101.1, 241/101.7
• US Class Current: 56/13.1
• CPC Class Codes: A01D 2101/00 Lawn-mowers
• CPC Class Codes: A01D 34/005 Mulching means
• CPC Class Codes: B02C 18/06 with rotating knives
• CPC Class Codes: Y10S 56/08 Air gathering

Abstract

Lawn and garden maintenance equipment for collecting and shredding debris and chipping branches is provided with wheel support, a housing, and a handle for guiding the apparatus, the housing having a substantially closed bottom wall below a motor-driven disc for rotation about a vertical axis, which disc is capable of chipping branches because of a knife on one side and of moving air because of blades on the other side. A circumfirentially extending screen within the housing is supported in a vertical orientation relative to the ground, which screen is formed of at least two segments, both of which are supported radially inwardly and spaced from the sidewalls of the housing. The air and entrained debris are drawn into and enters the housing through an inlet extending to a centrally disposed axial opening whereby the entrained air and debris are driven against the screen to be broken up into smaller pieces. The debris thereafter is propelled from the space between the screen and the sidewall to a rear exit from the housing. Cleaning of the screen and replacement of the screen are facilitated by creating a screen comprised of two arcuate segments, one of the segments being supported adjacent an access door provided in the housing. The access door is removable by disabling a safety interlock through removal of a special fastener captive on the access door, the fastener upon initial withdrawal serving to actuate a switch to disable the engine drive to the disk, the fastener being of such a length as to require more than the average amount of time for its full withdrawal, thereby permitting the disk (and engine) to achieve its rest position.

Claims

1. Lawn and garden maintenance equipment for collecting leaves and garden debris and the like comprising:

a base housing, said base housing having downwardly extending sidewalls and ground engaging support wheels;

motor drive and top housing means supporting said motor drive on said base housing with an output drive shaft of said motor drive supported for rotation about a vertical axis, said base housing and top housing forming an open bottom chamber;

a horizontally disposed disc connected to said drive shaft for rotation therewith within said housings and provided with radially extending air movement blades, each blade having a tip;

substantially horizontally extending, removable, arc-shaped screen means spaced inwardly from said downwardly extending sidewalls of the base housing and having a total arc length greater than 180°

;

the tips of said blades rotating within a circumference described by said screen means;

a forward facing air inlet and a bottom closure for said chamber, said forward facing inlet cooperating with said bottom closure for said housing and forming an inlet passageway for air and entrained debris, said passageway terminating in a central opening generally coaxial with the motor drive shaft, said disc and said blades with the bottom closure forming an axial inlet blower for air and entrained debris;

an outlet for debris drawn through said inlet and forced through said screen means; and

said outlet being in a rear facing portion of said housing whereby air and other debris is reduced in size by engagement with the screen means and discharged through the screen means to an exit opening, said screen means being of a sufficient total arc length to prevent its complete removal from said housing through said outlet.

10. The apparatus of claim 1 wherein a projecting knife is supported on the top of said disc, an aperture is provided in said disc adjacent said knife and feed means extending through the top housing in alignment with said knife as the disc rotates to effect chipping action of branches extending into said feed means the chips being fed into the space between the screen and side wall.

2. Lawn and garden maintenance equipment for collecting leaves and garden debris and the like comprising:

a base housing, said base housing having downwardly extending sidewalls and ground engaging support wheels;

motor drive and top housing means supporting said motor drive on said base housing with an output drive shaft of said motor drive supported for rotation about a vertical axis, said base housing and top housing forming an open bottom chamber;

a horizontally disposed disc connected to said drive shaft for rotation therewith within said housings and provided with radially extending air movement blades;

substantially vertically supported generally circular screen means spaced inwardly from said downwardly extending sidewalls of the base housing and extending a substantial distance thereabouts;

the tips of said blades rotating within a circumference described by said screen means;

a forward facing air inlet and a bottom closure for said chamber, said forward facing inlet cooperating with said bottom closure for said housing and forming an inlet passageway for air and entrained debris, said passageway terminating in a central opening generally coaxial with the motor drive shaft, said disc and said blades with the bottom closure forming an axial inlet blower for air and entrained debris;

an outlet for debris drawn through said inlet and forced through said screen means;

said outlet being in a rear facing portion of said housing whereby air and other debris is reduced in size by engagement with the screen means and discharged through the screen means to an exit opening;

wherein said screen means is comprised of two screen portions;

support means are provided to removeably attach said two screen portions in end to end relationship within said housing; and

and a removable access panel is provided in said housing in alignment with one screen portion to permit removal of said one screen portion for cleaning and replacement.

3. The equipment of claim 2 wherein a removable fastener extends through said access panel, the end of said fastener being engageable with switch means supported by said housing to deenergize said motor drive, said fastener having a long threaded body engageable with the housing such that multiple rotations of the fastener are required for its removal following initial removal rotation that deenergizes said switch means.

4. The equipment of claim 2 wherein said screen portions are limited in circumferential length to permit facile removal of at least one of said screen portions through said removable access panel and the other of said screen portions is of a circumferential length to permit removal through the rear facing outlet, each said screen portion being held in a position spaced from the fan blade tips and the sidewall in the chamber by suitable removable fasteners.

5. The equipment of claim 3 wherein said screen portions are limited in circumferential length to permit facile removal of at least one of said screen portions through said removable access panel and the other of said screen portions is of a circumferential length to permit removal through the rear facing outlet, each said screen portion being held in a position spaced from the sidewall in the chamber by suitable removable fasteners.

6. The equipment of claim 2 wherein the total screen circumference is interrupted and separated by a projecting portion of said housing sidewall, substantially coplanar with said screen, said sidewall cooperates with said two screen portions which total circumferentially 360°

.

7. The equipment of claim 3 wherein the total screen circumference is interrupted and separated by a projecting portion of said housing sidewall, substantially coplanar with said screen, said sidewall cooperates with said two screen portions which total circumferentially 360°

.

8. The equipment of claim 5 wherein said two screen portions and the housing sidewall projection define a partial annular inlet chamber between said screen portions and said housing sidewall thereby to increase the chamber area to improve shredding action while allowing greater air flow with entrained debris.

9. The equipment of claim 8 wherein said annular chamber is formed by said base housing, said bottom closure and said top housing.

11. Lawn and garden maintenance equipment for collecting and shredding debris comprising:

housing means having ground engaging wheels thereon and supporting a motor having a vertical shaft with a horizontally extending disc affixed thereto, said disc having air movement blades on its lower surface;

a bottom closure for said housing, said housing and bottom closure forming an inlet and an outlet for air and entrained debris; and

screen means supported horizontally in said housing means perpendicular to said vertical shaft and spaced from the sidewalls of said housing means and positioned so that debris must pass through said screen means before reaching said outlet, said screen means extending at least 270°

about the circumference of said disc.

12. Lawn and garden maintenance equipment for collecting and shredding debris comprising:

a housing;

drive means mounted on the housing and having a shaft extending into the housing for rotation about a vertical axis;

a disk mounted on the shaft for rotation therewith and positioned within a chamber in said housing;

an arcuate screen assembly disposed within said chamber in said housing, said arcuate screen assembly comprising a first arcuate screen portion and a second arcuate screen portion, said first arcuate screen portion and said second arcuate screen portion together defining a total arc length for said arcuate screen assembly of greater than 180°

about said shaft, said first arcuate screen portion and said second arcuate screen portion each being removable from said housing through a different access opening;

an inlet in said housing in communication with said chamber for collecting debris to be shredded; and

an outlet from said housing in communication with said chamber for removing shredded debris from said chamber through said arcuate screen assembly.

13. The equipment of claim 12, wherein an access opening for said first arcuate screen portion comprises said outlet in said housing.

14. The equipment of claim 13, wherein said second arcuate screen portion is removable through an access panel in said housing to allow cleaning or replacement thereof.

15. The equipment of claim 14, wherein said access panel is secured to said housing by a fastener apparatus, said faster apparatus including switch means to deenergize said drive means whenever said access panel is at least partially removed from said housing.

16. The equipment of claim 15, wherein said drive means comprises a gasoline motor.

17. The equipment of claim 12, wherein said arcuate screen assembly and an inner wall of said housing define an annular passageway which forms a portion of said outlet from said housing.

18. The equipment of claim 17, wherein a protrusion in said inner wall of said chamber is radially aligned to a circumferential extension of said arcuate screen assembly such that debris within said chamber must exit said chamber through said annular passageway after passing through said arcuate screen assembly.