Oil deterioration sensor

• US 5,540,086 A
• Filed: 08/30/1994
• Issued: 07/30/1996
• Est. Priority Date: 08/30/1994
• Status: Expired due to Fees

• Current Assignee: Kavlico Corporation (Sensata Technologies Holding Plc)
• Original Assignee: Kavlico Corporation (Sensata Technologies Holding Plc)
• Inventors: Park, Kyong M., Nassar, Marcos A.
• Primary Examiner(s): Brock, Michael J.
• Application Number:
  US08/298,464
• Time in Patent Office: 700 Days
• Field of Search: 73/53.05, 73/54.01, 73/53.01, 73/61.42, 324/663, 324/672, 324/685, 324/686, 324/689, 324/690, 324/664, 324/670, 324/71.1, 340/603, 340/631
• US Class Current: 73/53.05
• CPC Class Codes: G01N 27/221 by investigating the dielectric properties using microwaves G01N22/00; measuring loss factors or dielectric constants per se G01R27/26
• CPC Class Codes: G01N 33/2888 Lubricating oil characteristics, e.g. deterioration lubricating properties G01N33/30
• CPC Class Codes: H01R 13/5045 different pieces being assembled by press-fit

Abstract

An oil deterioration sensor includes a housing, a substrate with a first capacitive plate mounted within the housing, a second capacitive plate mounted to the housing close to the first capacitive plate, and a total reference capacitor which includes an external fixed reference capacitor. The second capacitive plate is mounted to the housing such that oil freely circulates within a gap between the first and second capacitive plates thereby defining an oil deterioration sensor capacitor. The respective capacitances of the oil deterioration capacitor and the total reference capacitor provide an engine oil deterioration indication for the oil within the gap. The first capacitive plate is divided into a major sensing area, and a minor sensing area covering a relatively small portion of the total area of the first capacitive plate. The major sensing area and the second capacitive plate form the oil deterioration sensor capacitor. The total reference capacitor further includes an oil deterioration reference capacitor defined by the minor reference area and the second capacitive plate. The oil deterioration sensor further includes a temperature sensitive resistive element thermally connected to the substrate for providing a temperature adjustment to the engine oil deterioration indication, and circuitry utilizing the respective capacitances of the oil deterioration sensor capacitor and the total reference capacitor to generate the engine oil deterioration indication.

Claims

1. A capacitive oil deterioration sensor comprising:

a threaded metal housing having an inner end for threading into an oil pan of an automobile or other engine, said inner end including supports attached thereto;

a heat-conducting substrate mounted within said inner end and insulated from said housing, said substrate including an inner surface and an outer surface and a first capacitive plate on said outer surface;

a second capacitive plate mounted to said housing by said supports close to but apart from said first capacitive plate such that oil freely circulates within a gap between said first and second capacitive plates, said first and second capacitive plates defining an oil deterioration sensor capacitor;

a total reference capacitor including an external fixed reference capacitor, said oil deterioration sensor capacitor and said total reference capacitor providing an indication of viscosity of said oil within said gap; and

a temperature sensitive resistive element thermally connected to said inner surface of said substrate for providing a temperature adjustment to said indication of viscosity in response to a temperature of said oil.

2. The capacitive oil deterioration sensor of claim 1 wherein said first capacitive plate is divided into a major sensing area, and a minor reference area covering a relatively small fraction of a total area of said first capacitive plate, said major sensing area and said second capacitive plate forming said oil deterioration sensor capacitor, said total reference capacitor further including an oil deterioration reference capacitor defined by said minor reference area and said second capacitive plate.

3. The capacitive oil deterioration sensor of claim 1 further including circuitry for generating said indication of viscosity utilizing capacitances of said oil deterioration sensor capacitor and said total reference capacitor.

4. The capacitive oil deterioration sensor of claim 3 wherein said circuitry includes a hybrid circuit located within said housing.

5. The capacitive oil deterioration sensor of claim 1 further including a temperature sensitive resistive element thermally connected to said substrate for providing a temperature adjustment to said indication of viscosity in response to a temperature of said oil.

6. The capacitive oil deterioration sensor of claim 1 wherein said substrate comprises a ceramic material.

7. The capacitive oil deterioration sensor of claim 1 wherein said first capacitive plate includes gold.

8. The capacitive oil deterioration sensor of claim 1 further comprising a glass passivation layer over said first capacitive plate.

9. The capacitive oil deterioration sensor of claim 1 wherein a distance between said first and second capacitive plates is between 0.010 and 0.020 inches.

10. The capacitive oil deterioration sensor of claim 1 wherein said first capacitive plate is substantially parallel to said second capacitive plate.

11. A capacitive oil deterioration sensor comprising:

a threaded metal housing having an inner end for protruding into an oil pan of an automobile or other engine;

an exposed insulating disk having a first metal capacitive plate on an outer surface thereof insulated from said housing and mounted within said inner end of said housing;

a second metal capacitive plate spaced close to but apart from said first metal capacitive plate for cooperation with said first metal capacitive plate;

supports for mounting said second metal capacitive plate to permit free circulation of motor oil between said first and second metal capacitive plates; and

a temperature sensitive resistance mounted on an inner surface of said insulating disk on another side of said insulating disk from said first metal capacitive plate;

whereby changes in a dielectric constant of oil circulating between said plates may be detected and warning given following deterioration of said oil.

12. The capacitive oil deterioration sensor of claim 11 wherein said insulating disk comprises a ceramic material which rapidly transfers heat to said temperature sensitive resistance.

13. The capacitive oil deterioration sensor of claim 11 wherein said first metal capacitive plate is divided into a major sensing area, and a minor reference area covering a relatively small fraction of a total area of said first metal capacitive plate, an external reference capacitor is provided, and circuitry is employed to combine a capacitance of said external reference capacitor with a capacitance of said minor reference area to provide a total reference capacitance and to compare said total reference capacitance to a capacitance of said major sensing area.

14. A capacitive oil deterioration sensor comprising:

a housing having an inner end for protruding into an oil pan of an automobile or other engine;

a substrate mounted within said inner end and insulated from said housing, said substrate including a first capacitive plate on an outer surface of said substrate;

a second capacitive plate mounted to said housing close to but apart from said first capacitive plate such that oil freely circulates within a gap between said first and second capacitive plated, said first and second capacitive plates defining an oil deterioration sensor capacitor; and

a total reference capacitor including an external fixed reference capacitor, said oil deterioration sensor capacitor and said total reference capacitor providing an indication of viscosity of said oil within said gap.

15. The capacitive oil deterioration sensor of claim 14 wherein said first capacitive plate is divided into a major sensing area, and a minor reference area covering a relatively small fraction of a total area of said first capacitive plate, said major sensing area and said second capacitive plate forming said oil deterioration sensor capacitor, said total reference capacitor further including an oil deterioration reference capacitor defined by said minor reference area and said second capacitive plate.

16. The capacitive oil deterioration sensor of claim 14 further including circuitry for generating said indication of viscosity utilizing capacitances of said oil deterioration sensor capacitor and said total reference capacitor.

17. The capacitive oil deterioration sensor of claim 14 further including a temperature sensitive resistive element thermally connected to said substrate for providing a temperature adjustment to said indication of viscosity in response to a temperature of said oil.

18. The capacitive oil deterioration sensor of claim 14 wherein said substrate comprises a ceramic material.

19. The capacitive oil deterioration sensor of claim 14 wherein said first capacitive plate includes gold.

20. The capacitive oil deterioration sensor of claim 14 further comprising a glass passivation layer over said first capacitive plate.