Gas driven dispensing device and gas generating engine therefor

• US 5,540,665 A
• Filed: 01/31/1994
• Issued: 07/30/1996
• Est. Priority Date: 01/31/1994
• Status: Expired due to Term

• Current Assignee: ALZA Corporation (Johnson & Johnson)
• Original Assignee: ALZA Corporation (Johnson & Johnson)
• Inventors: Mercado, Stanley A., McPhee, Mark M., Bura, Scott A., Nat, Avtar S., Yum, Su I.
• Primary Examiner(s): YASKO JR, JOHN D
• Application Number:
  US08/189,473
• Time in Patent Office: 911 Days
• Field of Search: 604/890.1, 604/891.1, 604/892.1, 604/49, 604/54, 604/93, 604/131, 604/140, 604/145, 604/82, 604/83, 604/85
• US Class Current: 604/145
• CPC Class Codes: A61M 5/14526 the piston being actuated by fluid pressure
• CPC Class Codes: C06D 5/00 Generation of pressure gas, e.g. for blasting cartridges, starting cartridges, rockets explosive compositions containing an oxidizer, fuels for rocket engines intended for reaction with an oxidant other than air C06B
• CPC Class Codes: C06D 5/10 by reaction of solids with liquids

Abstract

The present invention provides a gas generating engine for driving a beneficial agent dispensing device. The engine comprising (a) a solid composition comprising an acidic compound or a basic compound, or a combination thereof, and (b) a means for maintaining substantially constant the surface area of the solid composition exposed to a reservoir fluid comprising water, or water and an acidic compound, or water and a basic compound, wherein in operation, the solid composition is exposed to the reservoir fluid which dissolves the solid composition and causes it to generate a gas, the gas being a driving fluid to dispense a beneficial agent. The present invention further provides a fluid driven dispensing device for delivering an agent into an environment of use, the device be driven by the gas generating engine.

Claims

1. A gas generating engine for driving a beneficial agent dispenser that dispenses the beneficial agent at a substantially constant rate over a substantial portion of a predetermined agent administration period, said engine generating gas at a substantially constant rate throughout said predetermined portion of said administration period upon immersion in a material selected from the group consisting of a basic fluid, an acidic fluid and water contained in said dispenser, said engine comprising:

(a) a material selected from the group consisting of, respectively, a solid acidic composition;

a solid basic composition and a mixture of solid acidic and basic compositions; and

(b) means for maintaining the surface area of said solid composition that is exposed to said fluid in said dispenser substantially constant throughout said predetermined portion of said administration period.

2. The engine of claim 1 further comprising means for generating gas at an initial rate higher than said substantially constant rate, said means comprising a portion of said engine having a surface area exposed to said fluid which is larger than said constant area.

3. The engine of claim 1, wherein the means for maintaining the surface area of the solid composition exposed to the reservoir fluid substantially constant comprises a body surrounding at least 50% of the surface area ofithe solid composition, wherein in operation the body maintains two of the three dimensions of the solid composition constant as the reservoir fluid dissolves the solid composition.

4. The engine of claim 3, wherein the solid composition is tubular in shape and the body which surrounds the composition is tubular in shape.

5. The engine of claim 4, wherein the body surrounds at least 80% of the surface area of the solid composition.

6. The engine of claim 1, wherein the solid composition further comprises a water soluble, inorganic salt.

7. The engine of claim 1, wherein the solid composition comprises:

(i) 50% to 95% of an acidic solid compound, and

(ii) 5% to 50% of a water soluble, inorganic salt.

8. The engine of claim 1, wherein the solid composition comprises:

(i) 70% to 90% of an acidic solid compound and

(ii) 10% to 30% of a water soluble, inorganic salt.

9. The engine of claim 7, wherein the solid basic composition is NaHCO₃ and the acidic compound is HO(CH₂ COOH)₂ COOH.

10. The engine of claim 9, wherein the solid basic compound comprises 90%-100% NaHCO₃, 0-10% polyvinyl pyrrolidone and 0-5% magnesium stearate and the reservoir fluid comprises water and 0.01%-10% HO(CH₂ COOH)₂ COOH.

11. A fluid driven dispensing device for delivering an agent into an environment of use at a substantially constant rate over a substantial portion of a predetermined agent administration period, the device comprising:

(a) a syringe having a moveable piston, the piston dividing the syringe into an agent compartment and a driving compartment said agent compartment having outlet means communicating with the environment of use;

(b) a reservoir fluid in said driving compartment and comprising a material selected from the group consisting of an aqueous basic fluid, an aqueous acidic fluid and water; and

(c) a gas generating engine disposed within the driving compartment, the gas generating engine comprising;

(i) a material selected from the group consisting of, respectively, a solid acidic composition, a solid basic composition an a mixture of a solid acidic and a solid basic composition; and

(ii) means for maintaining the surface area of the solid composition exposed to the reservoir fluid substantially constant over said substantial portion of said administration period;

wherein in operation, the agent is delivered from the device by reacting the solid composition with the reservoir fluid to generate a gas in the driving compartment which exerts pressure on the piston to deliver the agent from the agent compartment to the environment of use.

12. The device of claim 11, wherein the means for maintaining substantially constant the surface area of the solid composition exposed to the reservoir fluid comprises a body surrounding at least 50% of the surface area of the solid composition, wherein in operation the body maintains two of the three dimensions of the solid composition constant as the reservoir fluid dissolves the solid composition.

13. The device of claim 12, wherein the solid composition is tubular in shape and the body which surrounds the composition is tubular in shape.

14. The device of claim 12, wherein the solid composition is tubular in shape and the body which surrounds the composition is spherical in shape.

15. The device of claim 11 further comprising means for generating gas at an initial rate higher than said substantially constant rate, said means comprising a portion of said composition having a surface area exposed to said fluid which is larger than said constant area.

22. The device of claim 12 or 16, wherein the solid composition further comprises a water soluble, inorganic salt.

23. The device of claim 12 or 16, wherein the solid composition comprises:

(i) 50% to 95% of an acidic solid compound and basic solid compound, and

(ii) 5% to 50% of a water soluble, inorganic salt.

24. The device of claim 12 or 16, wherein the solid composition comprises:

(i) 70% to 90% of an acidic solid compound and basic solid compound, and

(ii) 10% to 30% of a water soluble, inorganic salt.

25. The device of claim 12 or 16, wherein the solid composition comprises a basic compound and the reservoir fluid comprises water and an acid compound.

26. The device of claim 12 or 16, wherein the solid composition is NaHCO₃ and the reservoir fluid comprises water and HO(CH₂ COOH)₂ COOH.

27. The device of claim 12 or 16, wherein the solid composition comprises 90%-100% NaHCO₃, 0-10% polyvinyl pyrrolidone and 0-5% magnesium stearate and the reservoir fluid comprises water and 0.01%-10% HO(CH₂ COOH)₂ COOH.

16. A fluid driven dispensing device for delivering an agent into an environment of use at a substantially constant rate over a substantial portion of a predetermined agent administration period, the device comprising:

(a) housing means;

(b) piston means slidably received within the housing means, the piston means having first and second ends, the first end having a cross-sectional area greater than the second end;

(c) an agent compartment formed between the housing means and the second end of the piston means and having agent outlet means communicating with the environment of use;

d) a driving compartment formed between the housing means and the second end of the piston means;

(e) a reservoir fluid in said driving compartment and comprising a material selected from the group consisting of an aqueous basic fluid, an aqueous acidic fluid and water; and

(f) a gas generating engine within the driving compartment actuateable by the reservoir fluid, the gas generating engine comprising;

(i) a material selected from the group consisting of, respectively, a solid acidic composition, a solid basic composition and a mixture of a solid acidic and a solid basic composition; and

(ii) means for maintaining the surface area of the solid composition exposed to the reservoir fluid substantially constant over said substantial portion of said administration period;

whereby a given volume of gas delivered to the driving compartment from the engine means will dispense a larger volume of agent from the agent compartment.

17. The device of claim 16, wherein the means for maintaining substantially constant the surface area of the solid composition exposed to the reservoir fluid comprises a body surrounding at least 50% of the surface area of the solid composition, wherein in operation the body maintains two of the three dimensions of the solid composition constant as the reservoir fluid dissolves the solid composition.

18. The device of claim 17, wherein the solid composition is tubular in shape and the body which surrounds the composition is tubular in shape.

19. The device of claim 17, wherein the solid composition is tubular in shape and the body which surrounds the composition is spherical in shape.

20. The device of claim 16 wherein the area of the first end of the piston is at least 1.5 times greater than the area of the second end.

21. The device of claim 16 wherein the area of said first end is between 3 and 10 times greater than the area of said second end.

28. The device of claim 16, further comprising a self-righting means wherein the surface area of the solid composition exposed to the reservoir fluid faces in an upward direction regardless of the orientation of the device.

29. The device of claim 28, wherein the self-righting means comprises one end of the means for maintaining the surface area of the solid composition exposed to the reservoir fluid substantially constant being heavier than the other end of the means.

30. The device of claim 28, wherein the self-righting means comprises an air bubble in one end of the tube.

31. The device of claim 28, wherein the self-righting means comprises a ball on one end of the tube.

32. The device of claim 16 further comprising means for generating gas at an initial rate higher than said substantially constant rate, said means comprising a portion of said composition having a surface area exposed to said fluid which is larger than said constant area.

33. A fluid driven dispensing device for delivering a beneficial agent to an environment of use at a substantially constant rate over a substantial portion of a predetermined agent administration period, the device comprising:

a) a syringe housing adapted to contain the agent and having outlet means proximate one end thereof;

b) an amplication housing attached at one end to the other end of the syringe housing;

c) a driving housing attached to the other end of the amplification housing adapted to contain a reservoir fluid;

d) piston means slidably received within the syringe housing and the amplification housing, the end of the piston means within the syringe housing comprising plunger means having a larger cross-sectional area than the end of the piston proximate the driving housing, the piston means being movable from a first position proximate the amplification housing end of the syringe housing to a second position proximate the outlet means;

e) a reservoir fluid comprising a material selected from the group consisting of an aqueous basic fluid, an aqueous acidic fluid and water within the driving housing; and

(f) a gas generating engine within the driving compartment actuateable by the reservoir fluid and in gas communicating relationship with the piston means, the gas generating means comprising;

(i) a material selected from the group consisting of, respectively, a solid acidic composition, a solid basic composition and a mixture of a solid acidic and a solid basic composition; and

(ii) means for maintaining the surface area of the sollid composition exposed to the reservoir fluid substantially constant over said substantial portion of said administration period;

whereby a given volume of gas delivered to the piston means from the gas generating engine will dispense a larger volume of an agent from the syringe housing.

34. The device of claim 33, wherein the means for maintaining substantially constant the surface area of the solid composition exposed to the reservoir fluid comprises a body surrounding at least 50% of the surface area of the solid composition, wherein in operation the body maintains two of the three dimensions of the solid composition constant as the reservoir fluid dissolves the solid composition.

35. The device of claim 34, wherein the solid composition is tubular in shape and the body which surrounds the composition is tubular in shape.

36. The device of claim 35, wherein the solid composition is tubular in shape and the body which surrounds the composition is spherical in shape.

37. The device of claim 36 wherein the ratio of the cross-sectional area of the plunger means to the opposite end of the piston means is at least 1.5 to 1.

38. The device of claim 36 wherein the ratio of the cross-sectional area of the plunger means to the opposite end of the piston means is between 3 and 10 to 1.

39. The device of claim 36 further comprising:

g) collapsible enclosure means enclosing the reservoir fluid for the gas generating engine, the enclosure means being disposed within the driving housing; and

h) releasing means for puncturing the enclosure means;

whereby the reservoir fluid may be released into the driving housing and into contact with the gas generating engine.

40. The device of claim 39 further comprising:

i) means on the driving housing for placing the releasing means in puncturing relationship to the enclosure means.

41. The device of claim 33 further comprising means for generating gas at an initial rate higher than said substantially constant rate, said means comprising a portion of said composition having a surface area exposed to said fluid which is larger than said constant area.

42. In a fluid driven agent dispensing device comprising:

piston means having first and second ends; and

housing means slideably receiving the piston means, the first end of the housing forming an agent dispensing compartment having outlet means through which an agent may be displaced by movement of the first end of the piston, the second end of the housing being adapted to maintain a gas generating engine in discharging relationship to the second end of the piston and to contain a reservoir fluid for the engine fluid for the engine;

the improvement, whereby the a small volume of gas can dispense a larger volume of agent at a substantially constant rate over a substantial portion of a predetermined administration period, which comprises;

a) the cross-sectional area of the first end of the piston is at least 1.5 times the cross-sectional area of the second end;

b) the reservoir fluid is a material selected from the group consisting of an aqueous basic fluid, an aqueous acidic fluid and water; and

c) the gas generating engine comprises;

(i) a material selected from the group consisting of, respectively, a solid acidic composition, a solid basic composition and a mixture of a solid acidic and a solid basic composition; and

(ii) means for maintaining the surface area of the solid composition exposed to the reservoir fluid substantially constant over said substantial portion of said administration period.

43. The device of claim 42 further comprising means for generating gas at an initial rate higher than said substantially constant rate, said means comprising a portion of said composition having a surface area exposed to said fluid which is larger than said constant area.