Instrumentation for use in orthopaedic surgery

• US 5,540,696 A
• Filed: 01/06/1995
• Issued: 07/30/1996
• Est. Priority Date: 01/06/1995
• Status: Expired due to Term

• Current Assignee: Zimmer Technology Incorporated (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Zimmer Incorporated (Zimmer Biomet Holdings, Inc.)
• Inventors: Miller, Timothy R., Stalcup, Gregory C., Bays, Rodney, Sisk, Billy N., Booth, Robert E. Jr.
• Primary Examiner(s): REIP, DAVID OWEN
• Assistant Examiner(s): REIP, DAVID OWEN
• Application Number:
  US08/369,226
• Time in Patent Office: 571 Days
• Field of Search: 606/102, 606/105, 606/96, 606/97, 606/98, 606/90, 606/86, 606/87, 606/88, 254/95, 254/96, 254/97
• US Class Current: 606/88
• CPC Class Codes: A61B 17/025 Joint distractors
• CPC Class Codes: A61B 17/15 Guides therefor arrangements for guiding straight saw blades in general B23D51/025
• CPC Class Codes: A61B 17/154 for preparing bone for knee prosthesis
• CPC Class Codes: A61B 17/155 Cutting femur
• CPC Class Codes: A61B 2017/0268 for the knee
• CPC Class Codes: A61B 2017/2837 with a locking ratchet
• CPC Class Codes: A61B 2090/061 for measuring dimensions, e.g. length
• CPC Class Codes: A61F 2/38 for elbows or knees
• CPC Class Codes: A61F 2/4657 Measuring instruments used for implanting artificial joints for surgical instruments A61B90/06

Abstract

The instrumentation set of this invention assists the surgeon in selecting the proper implant components, in determining the amount of distal bone to resect, and in aligning instrumentation designed to resect the bone. The instrumentation set provides numerous systems for verifying to the surgeon that he has correctly aligned the instruments prior to removing any bone.

The set includes a rotational alignment guide, which aids the surgeon in establishing the appropriate rotational alignment for the knee as determined by reference to standard femoral landmarks such as the posterior condyles and epicondyles. The rotational alignment guide includes a slot for guiding a saw blade for removal of the posterior condyles of the femur.

The set further includes a tensor designed to tense the knee joint in flexion and extension. The tensor is activated by a torque wrench so that a measured amount of tension force can be applied to the joint. The tensor is configured to slidably carry sizing rods, which contact the femur and include a plurality of markings, which relate to the size of the femur as well as the spacing between the femur and tibia. This information is used by the surgeon to select the proper size of femoral and tibial articulate surface components. The sizing rods are connected to the tensor when the tibial is in flexion and in extension, which will indicate to the surgeon any variation required in the amount of bone to be resected.

Claims

1. In combination, a tensor device for use in a knee replacement surgery to exert tension between a distal femur and a proximal tibia of a knee joint and means connectable to the tensor for measuring a space between the distal femur and proximal tibia when the knee joint is positioned in extension and flexion, the tensor further includes a first paddle for contact with the proximal tibia and a second set of paddles for contact with the distal femur, the first paddle and second set of paddles including a gear drive means for separating the first paddle from the second set of paddles, ratchet means carried by the tensor engages the gear drive means to prevent the first paddle and second set of paddles from inadvertently shifting toward one another, and release means carried by the tensor for disengaging the ratchet means from the gear drive means to permit the first paddle and second set of paddles to shift toward one another wherein the release means includes a release shaft connected at one end to a pawl of the ratchet means and to a release knob at another end, the knob having at least one protrusion extending therefrom in the direction of the release shaft, the protrusion being accommodated within a slot of the tensor when the ratchet means is in engagement with the gear drive means, wherein as the release knob is rotated, the protrusion is drawn out of the slot and into contact with a side wall of the tensor to shift the ratchet means into disengagement with the gear drive means.

2. The combination of claim 1, wherein the measuring means includes a first sizer which slides onto the tensor when the knee joint is in flexion, the first sizer is adapted to contact an anterior distal portion of the femur, the first sizer includes first indicia thereon which relates to the size of a femoral component required for the distal femur.

3. The combination of claim 2, wherein the measuring means includes a second sizer which slides onto the tensor in a partial overlying relationship to the first sizer, the first sizer including a plurality of indicia thereon which relates to a plurality of prosthetic component sizes, the second sizer contacts the tensor in such a manner so that one of the indicia on said first sizer indicating a particular size of prosthetic component is aligned with an end of the second sizer.

4. The combination of claim 3 wherein the second sizer includes indicia thereon which relates to the space between the femur and the tibia.

5. The combination of claim 4 wherein said sizing means further includes a third sizer, which slides onto the tensor when the knee joint is in an extended position, the third sizer including indicia thereon which indicates the space between the femur and tibia when the knee joint is in extension.

6. In combination, a set of instruments for establishing and verifying a rotational alignment angle and a predetermined valgus angle for a knee joint during total knee arthroplasty and for assisting a surgeon in choosing the proper prosthetic components and ensuring a proper soft tissue balance for the knee joint prior to resection of the distal femur, the knee joint including a femur and tibia interconnected by soft tissue, the combination including;

an angular alignment guide, said angular alignment guide including means for establishing rotational alignment guide marks on the distal end of the femur, said guide marks relating to the preferred rotational angle for a knee joint;

a tensor apparatus for placement between the femur and tibia of the knee joint, said tensor apparatus including means for tensioning the soft tissues interconnecting the femur and tibia; and

measurement means connectable to the tensor apparatus for indicating to a surgeon the proper size of prosthetic components compatible with the knee joint and for indicating to the surgeon the space between the tibia and femur, wherein said measurement means includes a femoral sizing guide which is slidably accommodated within the tensor and includes an arm adapted for contacting an anterior surface of the femur when the knee joint is positioned in flexion, the measurement means further including a flexion polymer thickness guide which is positioned in overlying relationship to the femoral sizing guide and includes indicia thereon relating to the size of the space between the femur and the tibia when the knee joint is positioned in flexion, wherein the measurement means further includes an extension polymer thickness guide which is carried by the tensor when the knee joint is positioned in extension and includes indicia thereon which relates to the size of the space between the femur and tibia when the knee joint is positioned in extension.

7. The combination of claim 6 wherein said angular alignment means includes a verification means for verifying the knee joint is positioned at an appropriate valgus angle as predetermined by the surgeon.

8. The combination of claim 6 further including a pinning guide for placement of a pair of alignment pins within the femur, said pinning guide being slidably carried by the tensor apparatus.

9. A method of establishing and verifying a rotational alignment angle and a predetermined valgus angle for a knee joint during total knee arthroplasty and for assisting a surgeon in choosing the proper prosthetic components and ensuring a proper soft tissue balance for the knee joint prior to resection of the distal femur, the knee joint including a femur and tibia interconnected by soft tissue, the method comprising the steps of:

a) surgically exposing a knee joint and placing the knee joint in a flexion position, the joint including a proximal tibia and a distal femur, the distal femur including posterior condyles;

b) providing a rotational alignment guide and inserting said rotational alignment guide into the femur and aligning the rotational alignment guide with known anatomical landmarks;

c) providing a saw blade and guiding said saw blade within slots formed in the rotational alignment guide for resecting the posterior condyles so that the surface formed is substantially parallel to the tibia;

d) providing a tensioner device and inserting said tensioner device between the tibia and femur and manipulating the tensioner device until a predetermined amount of force is applied to the tensioner device to separate the femur and the tibia;

e) providing a femoral sizing guide and placing said femoral sizing guide onto the tensioner device until a portion of the femoral sizing guide contacts the femur, the femoral sizing guide includes a plurality of indicia thereon for indicating the size of a femoral component required for the femur;

f) providing a flexion poly thickness guide and placing said flexion poly thickness guide onto the tensioner device, the flexion poly thickness guide including indicia thereon for indicating the size of a space between the femur and the tibia with the knee joint in flexion;

g) obtaining a reading from the femoral sizing guide;

h) obtaining a reading from the flexion poly thickness guide;

i) positioning the knee joint in an extended position,

j) inserting the tensioner device between the tibia and femur and manipulating the tensioner device until a predetermined amount of force is applied to the tensioner device to separate the femur and the tibia;

k) providing an extension poly thickness guide and placing said extension poly thickness guide onto the tensioner device, the extension poly thickness guide including indicia thereon for indicating the size of a space between the femur and the tibia with the knee joint in extension;

l) obtaining a reading from the extension poly thickness guide; and

m) subtracting the reading obtained from the extension poly thickness guide from the reading obtained from the flexion poly thickness guide to obtain a difference, wherein the difference indicates a variance to be factored into the amount of femur to be resected to accommodate a prosthetic component.

10. The method of claim 9 further including the steps of:

a) providing an angular alignment indicator and connecting said angular alignment indicator to the tensioner device when the knee joint is in the extended position for indicating an amount of angular offset for the knee joint, the angular alignment indicator including indicia thereon relating to the offset angle for the knee joint, said angular alignment indicator being connected to the tensioner device after step b.

11. The method of claim 9 wherein step e includes providing a pair of pins and inserting the pair of pins into the femur through pinning apertures formed on the femoral sizing guide after the femoral sizing guide contacts the femur.

12. The method of claim 11 wherein after said pair of pins are inserted into the femur the method further including the steps of;

a) providing an alignment guide and connecting said alignment guide to the distal femur, the alignment guide including a sliding handle member for contact with the pair of pins;

b) sliding the handle toward said pins until at least one pin is contacted by the handle.