Process and device for thermal treatment of gas, in particular thermal and/or catalytic after-burning of waste gas

• US 5,540,886 A
• Filed: 05/11/1994
• Issued: 07/30/1996
• Est. Priority Date: 07/08/1992
• Status: Expired due to Fees

• Current Assignee: Gossler Thermal Ceramics GmbH (Morgan Advanced Materials PLC)
• Original Assignee: Gossler Feuerfest- Und Isoliertechnik GmbH
• Inventors: Birnkraut, Ingo, Warmbier, Bernd, Lautenschlager, Werner, Klinge, Bernd
• Primary Examiner(s): Warden, Robert J.
• Assistant Examiner(s): TRAN, HIEN THI
• Application Number:
  US08/204,267
• Time in Patent Office: 811 Days
• Field of Search: 422/173, 422/174, 422/21, 422/199, 422/198, 422/111, 422/109, 422/114, 422/186, 422/110, 422/108, 110/250, 110/346, 110/210, 60/275, 60/303, 219/679, 219/687, 219/690, 219/693, 431/5
• US Class Current: 422/21
• CPC Class Codes: B01D 53/005 by heat treatment
• CPC Class Codes: B01D 53/007 by irradiation
• CPC Class Codes: B01D 53/32 by electrical effects other than those provided for in group B01D61/00
• CPC Class Codes: B01D 53/864 Removing carbon monoxide or hydrocarbons
• CPC Class Codes: F01N 3/24 characterised by constructional aspects of converting apparatus filtering in combination with catalytic reactors F01N3/035
• CPC Class Codes: F01N 3/2882 Catalytic reactors combined or associated with other devices, e.g. exhaust silencers or other exhaust purification devices combined with absorbents or adsorbents only F01N3/0814; combined with particulate filters F01N3/035
• CPC Class Codes: F23G 2204/203 Microwave
• CPC Class Codes: F23G 7/063 electric heating
• CPC Class Codes: F23G 7/07 in which combustion takes place in the presence of catalytic material

Abstract

The invention relates to a process for thermal treatment of gas, in particular for thermal and/or catalytic after-burning of waste gas, in which the gas is conducted through a gas-permeable, in particular fibrous or porous body, which consists at least partly of material which absorbs microwaves, and in which the body is heated by irradiation with microwaves and the gas is heated when flowing through the body, by contact with said body.

Claims

1. A process for the thermal treatment of a gas, said process comprising the steps of heating a gas to be processed, by first passing a quantity of said gas to be processed through a gas permeable and microwave permeable primary body and thereafter passing said gas to be processed through a gas permeable secondary body containing microwave-absorbing material, heating the secondary body by radiation with microwaves from a microwave generator and heating the gas to be processed in said secondary body by contacting said gas to be processed with said secondary body as said gas to be processed passes through said secondary body.

2. A process according to claim 1, further including the step of measuring gas temperature in said secondary body and adjusting at least one of an output of the microwave generator and said quantity of said gas to be processed in response to the measured gas temperature.

3. A process according to claim 1, further including the step of measuring gas pressure in the region of said secondary body and adjusting at least one of an output of the microwave generator and said quantity of said gas to be processed in response to the measured gas pressure.

4. A process according to claim 1, including a preliminary step of first passing a gas free of pollutant substances through said primary and secondary bodies and thereafter, in response to a predetermined pressure at said secondary body, decreasing the quantity of said gas free of pollutant substances and passing said gas to be processed through said primary and secondary bodies while applying microwaves to said secondary body.

5. A process according to claim 2 wherein in response to an increase in temperature of said gas to be processed after said gas to be processed has passed through said bodies, an output of the microwave generator is reduced and in response to a decrease in temperature of said gas to be processed after said gas to be processed has passed through said bodies, said output of the microwave generator is increased.

6. A process according to claim 2 wherein in response to an increase in temperature of said gas to be processed after said gas to be processed has passed through said bodies, a quantity of said gas is increased and in response to a decrease in temperature of said gas to be processed after said gas to be processed has passed through said bodies, said quantity of said gas to be processed is decreased.

7. A process according to claim 1, wherein said primary body comprises a fibrous material.

8. A process according to claim 1, wherein said primary body comprises a solid porous material.

9. A device for carrying out a process of thermal treatment of gas, said device comprising a housing which defines a reaction zone, said housing being formed with a gas inlet opening and a gas outlet opening arranged to permit gas to flow along a path which extends through the reaction zone, first and second gas permeable bodies arranged in said reaction zone such that gas flowing along said path first passes through said first body and thereafter passes through said second body, said first body being microwave-permeable and said second body being microwave-absorbent, and at least one microwave generator positioned adjacent to said bodies and arranged to direct microwaves through said first body and into said second body.

10. A device according to claim 9, in wherein said primary body comprise a fibrous material.

11. A device according to claim 9, wherein the material of the second body comprises at least one of ceramics, fibers and composite fiber material.

12. A device according to claim 9, wherein at least one temperature sensor is provided in a region of said second body for determining gas temperature.

13. A device according to claim 9, wherein a pressure sensor is provided at a location in said gas flow path downstream of said second body in the direction of gas flow along said path for determining the gas pressure at said location.

14. A device according to claim 9, wherein at least one of a gas temperature sensor, a gas pressure sensor and a sensor for determining gas concentration of a gas to be treated is located in said gas flow path downstream of said second body to produce sensor signals, and wherein a regulating device is connected to receive said sensor signals and is further connected to vary at least one of an output of a microwave generator and said quantity of gas to be treated in response to said sensor signals.

15. A device according to claim 9, wherein said second body comprises at least two layers which differ from each other in at least one of porosity and microwave absorption capacity.

16. A device according to claim 9, wherein a catalytically acting material is arranged downstream, along said gas flow path from said second body.

17. A device according to claim 9, there are further provided first and second gas feed lines connected to supply, respectively, a gas to be treated and another gas which is free of pollutants, and a valve connected between said gas inlet opening and said gas feed lines, said valve being adjustable to selectively admit gas free of pollutant substances and gas to be treated into said reaction zone.

18. A device according to claim 9, wherein said microwave generator is arranged at one end of said housing and wherein said gas inlet and gas outlet openings are arranged such that the gas flow path extends radially inwardly of the housing in a region of said one end and then extends in the form of an arch in a direction coaxially of the housing toward the end of the housing facing away from the microwave generator.

19. A device according to claim 9, wherein said gas inlet and gas outlet openings are arranged such that said gas flow path extends coaxially through the housing and wherein said at least one microwave generator comprises several microwave generators distributed around the periphery of said housing.