Card package production system with burster and code reader

• US 5,541,395 A
• Filed: 04/12/1995
• Issued: 07/30/1996
• Est. Priority Date: 02/19/1993
• Status: Expired due to Fees

• Current Assignee: Dynetics Engineering Corp.
• Original Assignee: Dynetics Engineering Corp.
• Inventors: Hill, Gregory S., Kassabian, Fred J., Hill, Jeffery L., Zuck, Gary
• Primary Examiner(s): Hajec, Donald T.
• Assistant Examiner(s): LEE, MICHAEL GUNYOUNG
• Application Number:
  US08/420,657
• Time in Patent Office: 475 Days
• Field of Search: 235/380, 235/462, 83/370, 83/371
• US Class Current: 235/462.13
• CPC Class Codes: B43M 3/045 for envelopes with only one flap
• CPC Class Codes: G06K 17/00 Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
• CPC Class Codes: G06K 5/00 Methods or arrangements for verifying the correctness of markings on a record carrier; Column detection devices
• CPC Class Codes: Y10T 225/321 Preliminary weakener
• CPC Class Codes: Y10T 83/543 Sensing means responsive to work indicium or irregularity
• CPC Class Codes: Y10T 83/8822 Edge-to-edge of sheet or web [e.g., traveling cutter]
• CPC Class Codes: Y10T 83/9292 Wire tool

Abstract

An embossed card package production system (10) with a printer (48) supplied with a plurality of interconnected card carrier forms (26) for receipt of corresponding cards (30) inserted into the carriers at a card inserting apparatus (24) to form card packages, a form bursting apparatus (36) having a cutting member (240) with a cutting portion tautly extending between and partially wrapped about a pair of rotary members (242) and (244), a drive motor (248) interconnected with a chain linkage (250) for moving the cutting member (240) across preweakened lines (252) through and across end ones (26A) of the interconnected card carrier forms (26) to separate individual card carrier forms (26A) from the interconnected card carrier forms, a code sensor (38) mounted to an elongate sliding bar (290) for reading machine readable indicia (231) printed on the body of the carrier form (26) in back and forth directions opposite directions across the end ones (26A) of the interconnected carrier forms (26) as the forms are separated by the movement of the cutting member (240).

Claims

1. In an embossed card package production system having means for transporting a plurality of interconnected card carrier forms with machine readable indicia on the card carrier forms, the improvement being a form bursting apparatus, comprising:

a carrier form bursting module with a member engageable with the carrier forms for separating end ones of the plurality of interconnected carrier forms; and

means associated with the bursting module and connected with the carrier engageable member for reading the machine readable indicia on the end ones of the plurality of interconnected carrier forms.

2. The card package production system of claim 1 in which carrier form bursting module has a cutting member for separating the end ones of the plurality of interconnected carrier forms and means for mounting the cutting member for movement back and forth in opposite directions across the end ones of the plurality of interconnected carrier forms, and

said reading means includes means for reading the machine readable indicia in both of the back and forth opposite directions.

3. The card package production system of claim 1 in which

the machine readable indicia is in one of a plurality of different codes, and

said reading means includes

means for determining which of the plurality of codes is the code being read, and

means responsive to said determining means to decode the code.

4. The card package production system of claim 3 in which at least one of the plurality of codes is a bar code.

5. The card package production system of claim 3 in which the plurality of codes includes at least one of interleaved two of five code, three of nine code, Codabar UDC-A&

E code and EAM-8 code and EAM-13 code.

6. The card package production system of claim 1 in which

the carrier form bursting module has a movably mounted cutting member and means for mounting it for cutting movement across the carrier form, and

said reading means includes a sensor for reading the machine readable indicia and means for mounting the sensor for movement with the cutting member.

7. The card package production system of claim 6 in which said sensor mounting means includes means for mounting the sensor to the cutting member mounting means to be carried therewith while the carrier is being cut.

8. The card package production system of claim 6 in which said sensor mounting means includes means for mounting back and forth across the carrier for back and forth movement of the cutting member across the carrier form in both the back and forth directions, and

said sensor includes means for reading the machine readable indicia in both of said back and forth directions.

9. The card package production system of claim 8 in which said reading means includes means for comparing the machine readable indicia read in one back and forth direction with the machine readable indicia read in another of the back and forth opposite directions.

10. The card package production system of claim 1 in which said reading means includes

means for reading the machine readable indicia in first and second opposite directions, and

means for comparing the indicia read in the first direction with the indicia read in the opposite direction to determine if there is a match.

11. The card package production system of claim 10 including means for rejecting a carrier in response to the comparing means determining there is not a match.

12. The card package production system of claim 1 including means responsive to the machine readable indicia read by the reading means during separation of an end carrier form to reject the end carrier form along a separate reject path prior to mounting of a card to the end carrier form which is rejected.