Rapid prototype three dimensional stereolithography
First Claim
1. In the method for producing a three-dimensional project stereolithographically in a vat from a polymer precursor fluid capable of solidification in a desired pattern on exposure to a polymerization initiating source, the improvement which comprises exposing the polymer precursor fluid to the polymerization initiating source in a sequential manner,further comprising effectively closing the vat to the outside environment,imposing an elevated pressure above ambient pressure in the vat, andimposing an elevated temperature above ambient temperature in the vat,wherein the sequential polymerization is carried out with a sequentially moving slit system.
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Abstract
Methods and apparatus are disclosed for the production of high precision large scale, micro and mini structures using three dimensional stereolithography. The objects formed using these methods have minimal stress between layers and low curl distortion. The objects also have low warpage because no post-cure treatment is necessary. The methods include the use of elevated pressure, elevated temperature, or sequential polymerization of polymer precursor fluid, or a combination of these, in the three dimensional stereolithographic process.
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7 Claims
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1. In the method for producing a three-dimensional project stereolithographically in a vat from a polymer precursor fluid capable of solidification in a desired pattern on exposure to a polymerization initiating source, the improvement which comprises exposing the polymer precursor fluid to the polymerization initiating source in a sequential manner,
further comprising effectively closing the vat to the outside environment, imposing an elevated pressure above ambient pressure in the vat, and imposing an elevated temperature above ambient temperature in the vat, wherein the sequential polymerization is carried out with a sequentially moving slit system.
Specification