Guarded capacitance probe and related measurement circuit

• US 5,546,005 A
• Filed: 01/09/1995
• Issued: 08/13/1996
• Est. Priority Date: 01/09/1995
• Status: Expired due to Fees

• Current Assignee: Flowline, Inc.
• Original Assignee: Flowline, Inc.
• Inventors: Rauchwerger, George P.
• Primary Examiner(s): Wieder, Kenneth A.
• Assistant Examiner(s): BROWN, GLENN WARNER
• Application Number:
  US08/370,306
• Time in Patent Office: 582 Days
• Field of Search: 324/663, 324/664, 324/671, 324/686, 324/687, 324/688, 324/689, 324/690, 73/290 R, 73/304 C, 340/620, 361/284
• US Class Current: 324/688
• CPC Class Codes: G01F 23/266 measuring circuits therefor
• CPC Class Codes: G01F 23/268 mounting arrangements of probes

Abstract

A continuous liquid level measuring system having a guarded capacitance probe and related drive circuit for providing accurate level measurements, even when measuring the level of ionic and highly viscous fluids. The capacitance probe has two parallel electrodes, each constructed of a half-tube section, that are separated from each other by an insulated guard wire. The probe is excited by a 1 MHz excitation signal applied across the electrodes. The current through the electrodes is a function of the capacitance between the electrodes, which is affected by the relative permitivity of the surrounding liquid. The effects of highly viscous ionic liquids that adhere to the probe are reduced by exciting the guard wire with a guard signal that is 180° out of phase from the probe'"'"'s excitation signal. The guard signal changes the electric field existing in the space adjacent the junctions of the two electrodes to reduce any liquid coating effects on the level measurement. The capacitance probe is connected to a capacitance measurement circuit through at least one 1:1 ratio pulse transformer for isolation, effectively eliminating the effects of noise currents on the probe'"'"'s capacitance. Preferably, a second pulse transformer is provided to isolate the guard wire.

Claims

1. A capacitance probe for continuously sensing a fluid'"'"'s level within a container over a predetermined height range, comprising:

first and second spaced-apart insulated electrodes located within the container, each electrode having a capacitive area of a predetermined length and width such that the length of each electrode extends over the predetermined height range, to allow continuous sensing of the fluid'"'"'s level; and

an insulated guard conductor symmetrically located between the capacitive areas of the first and second electrodes, for modifying an electric field surrounding the first and second electrodes.

2. A capacitance probe as defined in claim 1, wherein the first and second electrodes are first and second half-tube sections configured to form an elongated cylinder.

3. A capacitance probe for continuously sensing a fluid'"'"'s level within a container over a predetermined height range, comprising:

first and second spaced-apart insulated electrodes located within the container, wherein the first and second electrodes are first and second half-tube sections configured to form an elongated cylinder, and each electrode has a capacitive area of a predetermined length and width such that the length of each electrode extends over the predetermined height range, to allow continuous sensing of the fluid'"'"'s level; and

an insulated guard element located between the first and second electrodes, for modifying an electric field surrounding the first and second electrodes, wherein the guard element is an insulated wire that extends along the length of one side of the elongated cylinder, between a first set of adjacent edges of the two half-tube sections, and that returns along an opposite side of the cylinder, between a second set of adjacent edges of the two half-tube sections.

4. A capacitance probe as defined in claim 3, further comprising:

a dielectric core of low density plastic that substantially fills the space between the two half-tube sections; and

a covering that completely insulates the elongated cylinder from the fluid.

5. A capacitance probe for continuously sensing a fluid'"'"'s level within a container over a predetermined height range, comprising;

first and second spaced-apart insulated electrodes located within the container, each electrode having a capacitive area of a predetermined length and width such that the length of each electrode extends over the predetermined height range, to allow continuous sensing of the fluid'"'"'s level;

an insulated guard element located between the first and second electrodes, for modifying an electric field surrounding the first and second electrodes; and

a capacitance measurement circuit having a first circuit terminal for providing an excitation signal with respect to ground, a second circuit terminal for providing a guard signal with respect to ground, and a third circuit terminal for providing an output signal with respect to ground, wherein the first circuit terminal is coupled to the first and second electrodes such that the excitation signal is applied across the first and second electrodes to induce an electric field between and surrounding the first and second electrodes, the second circuit terminal is coupled to the guard element such that the guard signal is applied to the guard element, and the output signal is based on the fluid'"'"'s effect on the electric field.

6. A capacitance probe as defined in claim 5, wherein the capacitance measurement circuit further comprises:

an operational amplifier having an inverting input terminal, a noninverting input terminal, and an output terminal, wherein the inverting input terminal is coupled to the first circuit terminal and the amplifier'"'"'s output terminal is coupled to the third circuit terminal;

an oscillator connected to the noninverting input of the operational amplifier;

a feedback capacitor connected between the operational amplifier'"'"'s inverting input and the third circuit terminal; and

a guard capacitor coupled between the second circuit terminal and the third circuit terminal.

7. A capacitance probe as defined in claim 6, wherein the capacitance measurement circuit further comprises a series-connected high-pass filter that has a filter capacitor and a filter resistor, wherein the filter capacitor is connected between the output terminal and the third circuit terminal, the filter resister is connected between the third circuit terminal and the ground terminal, and the high-pass filter has a cutoff frequency above 60 Hertz to remove power-line frequency noise from the output signal.

8. A capacitance probe as defined in claim 5, wherein the capacitance measurement circuit further comprises first and second isolation transformers, each transformer having isolated primary and secondary windings and each winding having first and second winding terminals, wherein the primary winding of the first isolation transformer is coupled between the first circuit terminal and a ground terminal, the secondary winding of the first isolation transformer has its first and second winding terminals coupled to the first and second electrodes, respectively, the primary winding of the second isolation transformer is connected between the second circuit terminal and the ground terminal, and the secondary winding of the second isolation transformer has its first winding terminal coupled to the guard element and its second winding terminal connected to the second secondary winding terminal of the first isolation transformer such that the excitation signal and the guard signal are 180°

out of phase with each other.

9. A capacitance probe as defined in claim 8, further comprising a triaxial cable having an outer shield, an inner shield and a center conductor, wherein the outer shield is connected between the second electrode and the second secondary winding terminal of the isolation transformer, the inner shield is connected between the guard element and the first secondary winding terminal of the second isolation transformer, and the center conductor is connected between the first electrode and the first secondary winding terminal of the first isolation transformer.

10. A circuit for measuring the capacitance of a capacitance probe, comprising:

an excitation circuit having a drive terminal and an output terminal, wherein the excitation circuit provides an excitation signal with respect to ground at the drive terminal for exciting the capacitance probe, and further provides an output signal at the output terminal based on the capacitance probe'"'"'s effect on the excitation signal; and

a first isolation transformer having isolated primary and secondary windings, wherein the primary winding is coupled between the drive terminal and a ground terminal and the secondary winding is coupled across the capacitance probe, such that the capacitance probe is dc isolated from the drive terminal and the ground terminal.

11. A circuit for measuring the capacitance of a capacitance probe, comprising:

an excitation circuit having

a drive terminal,

an output terminal,

an operational amplifier having an inverting input terminal, a noninverting input terminal, and an output terminal, wherein the inverting input terminal is coupled to the drive terminal and the operational amplifier'"'"'s output terminal is coupled to the excitation circuit'"'"'s output terminal,

an oscillator connected to the noninverting input of the operational amplifier, and

a feedback capacitor connected between the operational amplifier'"'"'s inverting input terminal and the excitation circuit'"'"'s output terminal;

wherein the excitation circuit provides an excitation signal with respect to ground at the drive terminal for exciting the capacitance probe, and further provides an output signal at the output terminal based on the capacitance probe'"'"'s effect on the excitation signal; and

a first isolation transformer having isolated primary and secondary windings, wherein the primary winding is coupled between the drive terminal and a ground terminal and the secondary winding is coupled across the capacitance probe.

12. A circuit as defined in claim 11, wherein:

the capacitance probe includes a guard element that improves the probe'"'"'s accuracy; and

the excitation circuit further includes a guard terminal coupled to the guard element, for providing a guard signal to the guard element.

13. A circuit as defined in claim 12, wherein the excitation circuit further includes a guard capacitor connected between the guard terminal and the excitation circuit'"'"'s output terminal.

14. A circuit as defined in claim 13, wherein the excitation circuit further includes a high-pass filter connected between the amplifier'"'"'s output terminal and the excitation circuit'"'"'s output terminal, the high-pass filter having a cutoff frequency above 60 Hertz to remove power-line-frequency noise from the output signal.

15. A circuit as defined in claim 12, further comprising a second isolation transformer having isolated primary and secondary windings, wherein the primary winding of the second isolation transformer is connected between the guard terminal and the ground terminal and the secondary winding of the second isolation transformer is connected between the guard element and one side of the secondary winding of the first isolation transformer such that the excitation signal and the guard signal are 180°

out of phase with each other.

16. A circuit as defined in claim 15, further comprising a triaxial cable having an outer shield, an inner shield, and a center conductor, wherein each secondary winding has first and second terminals with the outer shield connected between the second electrode and the second secondary winding terminal of the first isolation transformer, the inner shield connected between the guard element and the first secondary winding terminal of the second isolation transformer, and the center conductor connected between the first electrode and the first secondary winding terminal of the first isolation transformer.

17. A circuit as defined in claim 12, wherein:

the capacitance probe includes first and second spaced-apart insulated electrodes, each having a capacitive area of a predetermined length and width such that the length of each electrode extends over a predetermined height range, to allow continuous sensing of a fluid'"'"'s level within a container; and

the guard element is insulated and located between the first and second electrodes, to modify an electric field surrounding both the first and second electrodes.

18. A circuit as defined in claim 17, wherein:

the first and second electrodes are first and second elongated half-tube sections configured to form an elongated cylinder; and

the guard element is an insulated wire that extends along the length of one side of the probe cylinder between a first set of adjacent edges of the two half-tube sections, and that returns on an opposite side of the probe cylinder between a second set of adjacent edges of the two half-tube sections.

19. A circuit as defined in claim 18, wherein the capacitance probe further includes a covering that completely insulates the probe from the liquid.

20. A fluid level measurement system for continuously sensing a fluid'"'"'s level over a predetermined height range, comprising:

first and second spaced-apart insulated half-tube section electrodes spaced apart and configured to form an elongated cylindrical capacitance probe, each electrode having a capacitive area of a predetermined length and width such that the length of each electrode extends over the predetermined range to allow continuous sensing of the fluid'"'"'s level;

an insulated guard element located between the electrodes such that the guard element extends along the length of one side of the probe between a first set of adjacent edges of the two half-tube section electrodes, and that returns on an opposite side of the probe between a second set of adjacent edges of the two half-tube sections, to modify an electric field surrounding the first and second electrodes;

a capacitance measurement circuit having a drive terminal for providing an excitation signal with respect to ground, a guard terminal for providing a guard signal with respect to ground, and a output terminal for providing an output signal with respect to ground based on the probe'"'"'s response to the excitation signal; and

a first and second isolation transformers, each transformer having isolated primary and secondary windings and each winding having first and second winding terminals, wherein the primary winding of the first isolation transformer is coupled between the drive terminal and a ground terminal, the secondary winding of the first isolation transformer has its first and second winding terminals coupled to the first and second electrodes, respectively, the primary winding of the second isolation transformer is connected between the guard terminal and the ground terminal, and the secondary winding of the second isolation transformer has its first winding terminal coupled to the guard element and its second winding terminal connected to the second secondary winding terminal of the first isolation transformer such that the excitation signal and the guard signal are 180°

out of phase with each other.