Detector system using extremely low power to sense the presence or absence of an inert or hazardous fuild

• US 5,546,009 A
• Filed: 10/12/1994
• Issued: 08/13/1996
• Est. Priority Date: 10/12/1994
• Status: Expired due to Fees

• Current Assignee: Cybor Corp (Roper Technologies, Inc.)
• Original Assignee: Ian P. Raphael
• Inventors: Raphael, Ian P.
• Primary Examiner(s): Wieder, Kenneth A.
• Assistant Examiner(s): DO, DIEP N
• Application Number:
  US08/321,800
• Time in Patent Office: 671 Days
• Field of Search: 324/555, 324/556, 324/693, 324/694, 324/696, 324/705, 324/713, 324/722, 73/40, 73/40.5 R, 73/46, 73/49.1, 73/49.2 T, 340/604, 340/605, 340/619, 340/620
• US Class Current: 324/694
• CPC Class Codes: G01F 23/242 Mounting arrangements for electrodes
• CPC Class Codes: G01F 23/243 Schematic arrangements of probes combined with measuring circuits
• CPC Class Codes: G01F 23/244 comprising oscillating circuits
• CPC Class Codes: G01M 3/16 using electric detection means G01M3/045, G01M3/06, G01M3/12, G01M3/20, G01M3/24, G01M3/26 take precedence
• CPC Class Codes: G01N 27/048 for determining moisture content of the material

Abstract

A fluid detection system capable of detecting the smallest amount of liquid chemicals, mixtures, aqueous solutions, pure water and others by detecting very low levels of resistance or conductance due to ionization when the liquid substances are subjected to very small amounts of electrical power in a small and localized sampling area. The system includes an electronic control module and a sensing probe. The control module provides strictly limited and controlled amounts of electrical voltage and current to one or more remotely located sensing probes which detect the level of resistance or conductance between two electrodes (gold pins) disposed at a fixed distance from one another. The voltage developed across the electrodes is input to a comparator circuit in the electronic module and compared to a reference to produce a signal defining either a dry or a wet (leak) condition of the sensing probe. This signal can be utilized to generate shutdown signals and/or audible and visual alarms. The detection system can also be used to very accurately detect fluid levels.

Claims

1. A detector system using extremely low power to sense the presence or absence of an inert or hazardous fluid comprising:

a sensing probe having a pair of electrically conductive, non-corrosive sensing electrodes disposed in a predetermined spaced relationship; and

an electronic control module electrically connected to said probe for applying a probe energizing potential to one of said sensing electrodes and for connecting the other sensing electrode to a circuit ground, including

power supply means for developing a regulated predetermined supply voltage of less than 10 volts,

voltage and current-limiting means for receiving the supply voltage and for developing a probe voltage that is at least an order of magnitude lower than said supply voltage, and for applying said probe voltage to said one sensing electrode, said voltage and current-limiting means limiting the power applied to said sensing electrodes to approximately 1 microwatt or less,

indicator means for indicating current flow or the lack thereof between said sensing electrodes, and

comparator means for comparing the voltage drop developed across said sensing electrodes to a reference voltage and for causing said indicator means to have one indicating state when a particular type of fluid is in contact with said sensing electrodes, and for having another indicating state when said particular type of fluid is not in contact with said sensing electrodes.

2. A low power detector system as recited in claim 1, wherein said sensing electrodes are clad in a non-corrosive metal and are mounted in a block of non-corrosive, nonconductive material.

3. A low power detector system as recited in claim 2, wherein said sensing electrodes are formed by elongated pins disposed parallel to each other and extending through said block.

4. A low power detector system as recited in claim 3, wherein said indicator means includes at least a first light-emitting diode and means responsive to the output of said comparator means for energizing said first light-emitting diode when said particular type of fluid is not in contact with said sensing electrodes, and for causing said first light-emitting diode to be de-energized when said particular type of fluid is in contact with said electrodes.

5. A low power detector system as recited in claim 4, wherein said indicator means further includes a second light-emitting diode responsive to an output generated by said comparator means and operative to develop a visual indication when said particular type of fluid is in contact with said electrodes.

6. A low power detector system as recited in claim 5, wherein said electronic control module further includes an output terminal to which a controllable external device may be operatively connected, and a switching means responsive to an output generated by said comparator means and operative to control said external device.

7. A low power detector system as recited in claim 1, wherein said power supply means develops a supply voltage of approximately five volts and said voltage and current-limiting means develops an energizing potential of less than one volt for application to said one electrode.

8. A low power detector system as recited in claim 1, wherein said indicator means includes at least a first light-emitting diode and means responsive to the output of said comparator means for energizing said first light-emitting diode when said particular type of fluid is not in contact with said sensing electrodes, and for causing said first light-emitting diode to be de-energized when said particular type of fluid is in contact with said electrodes.

9. A low power detector system as recited in claim 8, wherein said indicator means further includes a second light-emitting diode responsive to an output generated by said comparator means and operative to develop a visual indication when said particular type of fluid is in contact with said electrodes.

10. A low power detector system as recited in claim 9, wherein said electronic control module further includes an output terminal to which a controllable external device may be operatively connected, and a switching means responsive to an output generated by said comparator means and operative to control said external device.

11. A low power detector system as recited in claim 1, and further comprising

a variable frequency-alternating voltage source for applying alternating electrical energy of a selected frequency or range of frequencies across said electrodes and in addition to said probe voltage whereby the presence of a particular type of fluid in contact with said electrodes may be selectively detected as a result of a resonance condition occurring in the electrical energy applied across said electrodes.

12. A low power detector system as recited in claim 11, wherein said indicator means includes at least a first light-emitting diode and means responsive to the output of said comparator means for energizing said first light-emitting diode when said particular type of fluid is not in contact with said sensing electrodes, and for causing said first light-emitting diode to be de-energized when said particular type of fluid is in contact with said electrodes.

13. A low power detector system as recited in claim 12, wherein said indicator means further includes a second light-emitting diode responsive to an output generated by said comparator means and operative to develop a visual indication when said particular type of fluid is in contact with said electrodes.

14. A low power detector system as recited in claim 13, wherein said electronic control module further includes an output terminal to which a controllable external device may be operatively connected, and a switching means responsive to an output generated by said comparator means and operative to control said external device.

15. A low power detector system as recited in claim 1, wherein said power supply means develops a supply voltage of approximately five volts and said voltage and current-limiting means limits current flow from said one electrode to the other to one micro amp or less.

16. A low power detector system as recited in claim 1, wherein said power supply means develops a supply voltage of approximately five volts and said voltage and current-limiting means limits the power applied across said electrodes to one microwatt or less.

18. Detector apparatus as recited in claim 7, wherein said sensing electrodes are clad in a non-corrosive metal and are mounted in a block of non-corrosive, non-conductive material.

19. Detector apparatus as recited in claim 18, wherein said sensing electrodes are formed by elongated pins disposed parallel to each other and extending through said block.

20. Detector apparatus as recited in claim 19, wherein the voltage applied across said electrodes is less than one volt.

21. Detector apparatus as recited in claim 20, wherein said indicator means includes at least a first light-emitting diode and means responsive to the output of said comparator means for energizing said first light-emitting diode when said particular type of fluid is not in contact with said sensing electrodes, and for causing said first light-emitting diode to be de-energized when said particular type of fluid is in contact with said electrodes.

22. Detector apparatus as recited in claim 21, wherein said indicator means further includes a second light-emitting diode responsive to an output generated by said comparator means and operative to develop a visual indication when said particular type of fluid is in contact with said electrodes.

23. Detector apparatus as recited in claim 22, wherein said electronic control module further includes an output terminal to which a controllable external device may be operatively connected, and a switching means responsive to an output generated by said comparator means and operative to control said external device.

24. Detector apparatus as recited in claim 23, and further comprising

a variable frequency-alternating voltage source for applying alternating electrical energy of a selected frequency or range of frequencies across said electrodes and in addition to said probe voltage, whereby the presence of a particular type of fluid in contact with said electrodes may be selectively detected as a result of a resonance condition occurring in the electrical energy applied across said electrodes.

17. Detector apparatus using extremely low power to detect the leakage of an inert or hazardous fluid into a particular volume of space, comprising:

a sensing probe having a pair of sensing electrodes adapted to extend into said volume of space;

power supply means for applying a voltage across said electrodes;

electronic means for detecting current flowing between said electrodes as a result of fluid leaking into said volume of space and electrically coupling said electrodes, and for developing a responsive output signal, said electronic means including voltage and current-limiting means for causing the voltage applied across said electrodes to be substantially less than one volt and the power applied to said electrodes to be less than one microwatt, and comparator means for comparing the voltage developed across said electrodes to a reference voltage and for causing said output signal to have a first value in the absence of leakage into said volume of space and to have a second value in the presence of leakage into said volume of space; and

indicator means responsive to said output signal for providing an indication of the leak.

25. Detector apparatus as recited in claim 17, wherein said sensing probe is adapted to be mounted at a selected level above the bottom of a container so as to provide an extremely accurate and repeatable fluid level sensing device.

26. Detector apparatus as recited in claim 17, wherein by tuning said electronic means to respond to a particular resistance or conductance due to ionization, an alarm related to the quality of the monitored fluid substance may be generated.