Determining device and a method for determining a failure in a motor compressor system

• US 5,546,015 A
• Filed: 10/20/1994
• Issued: 08/13/1996
• Est. Priority Date: 10/20/1994
• Status: Expired due to Fees

• Current Assignee: Toyohiko Okabe
• Original Assignee: Toyohiko Okabe
• Inventors: Okabe, Toyohiko
• Primary Examiner(s): Karlsen, Ernest F.
• Assistant Examiner(s): Kobert, Russell M.
• Application Number:
  US08/326,516
• Time in Patent Office: 663 Days
• Field of Search: 324/772, 340/648, 340/664, 340/518, 340/521, 73/168
• US Class Current: 324/765.01
• CPC Class Codes: F04B 2203/0201 Current
• CPC Class Codes: F04B 2205/07 Pressure difference over the pump
• CPC Class Codes: F04B 2205/09 Flow through the pump
• CPC Class Codes: F04B 49/065 and making use of computers
• CPC Class Codes: F04B 49/106 Responsive to pumped volume
• CPC Class Codes: F04C 2270/80 Diagnostics
• CPC Class Codes: F04C 2270/86 Detection
• CPC Class Codes: F04C 28/28 Safety arrangements; Monitoring
• CPC Class Codes: G01R 31/343 in operation

Abstract

A determining device for determining a failure in a motor compressor system, comprising a current detecting sensor for detecting a current input to a motor for driving a compressor, a mass flow sensor for detecting mass flow of compressible fluid sucked into the compressor, a compression ratio detecting sensor for detecting a compression ratio of the compressor, a reference value generating unit for generating a limit reference value for determining whether or not a failure in the motor compressor system has occurred by comparing the current detected by the current detecting sensor with the limit reference value, and a failure determining unit for determining that a failure in the motor compressor system has occurred when the current is beyond the limit reference value. The limit reference value is increased in accordance with an increase of the mass flow or an increase of the compression ratio.

Claims

1. A failure determining apparatus for a motor driven compressor system having a compressor and a motor for driving the compressor, comprising:

mass flow detecting means adapted to be coupled to said compressor for sensing fluid mass flow related to said compressor;

compression ratio detecting means adapted to be coupled to said compressor for detecting a compression ratio of said compressor;

reference value generating means coupled to at least one of said mass flow detecting means and said compression ratio detecting means, said reference value generating means generating at least one of variable upper and lower current reference values in response to an output of said at least one of mass flow detecting means and compression ratio detecting means, whereby said variable upper and lower current reference values are responsive to variable operating conditions of said compressor; and

failure determining means coupled to said reference value generating means and adapted to be coupled to said motor for detecting motor current value above or below said variable upper or lower current reference value, whereby a failure in the compressor system is detected.

2. A failure determining apparatus according to claim 1, wherein said reference value generating means generates said at least one of variable upper and lower current reference values in such a manner that said upper and lower current reference values are increased in accordance with an increase of an output of said at least one of mass flow detecting means and compression ration detecting means.

3. A failure determining apparatus according to claim 1, wherein said reference value generating means generates said at least one of variable upper and lower current reference values in such a manner that a first ratio r1 and a second ratio r2 are constant, said first and second ratio r1 and r2 being represented by the following equations respectively

r1=(Ish-Is)/Is

r2=(Is-Isl)/Is

wherein

Ish:

upper current reference value

Isl;

lower current reference value

Is;

standard motor current value wherein the motor compressor system is in a normal condition.

4. A failure determining apparatus according to claim 1, wherein said reference value generating means generates said variable upper and lower current reference values in such a manner that a first ratio r1 is equal to said second ratio r2, said first and second ratio r1 and r2 being represented by the following equations respectively

r1=(Ish-Is)/Is

r2=(Is-Isl)/Is

wherein

Ish:

upper current reference value

Isl;

lower current reference value

Is;

standard motor current value wherein the motor compressor system is in a normal condition.

5. A failure determining apparatus according to claim 1, wherein said failure determining means determines that a failure in the motor compressor system has occurred when said motor current value is larger than said upper current reference value or smaller than said lower current reference value.

6. A failure determining apparatus according to claim 1, further comprising failure detection prohibiting means coupled to said failure determining means for prohibiting the detection of said failure determining means until a predetermined time has elapsed from a time when a power supply to the motor was started.

7. A failure determining apparatus according to claim 1, further comprising an alarm coupled to said failure determining means for alarming when said failure determining means detects motor current value above or below said variable upper or lower current reference values, and alarm prohibiting means coupled to said alarm for prohibiting said alarm to generate an alarm even though said failure determining means detects motor current value above or below said variable upper or lower current reference value until a predetermined time has elapsed from a time when a power supply to the motor was started.

8. A failure determining apparatus according to claim 1, wherein said mass flow detecting means and said compression ratio detecting means are coupled to said compressor, and said failure determining means is coupled to said motor.

9. A failure determining apparatus for a motor driven compressor system having a compressor and a motor for driving the compressor, comprising:

a mass flow detector adapted to be coupled to said compressor and sensing fluid mass flow related to said compressor;

a compression ratio detector adapted to be coupled to said compressor and detecting a compression ratio of said compressor;

a reference value generator coupled to at least one of said mass flow detector and said compression ratio detector, said reference value generator generating at least one of variable upper and lower current reference values in response to an output of said at least one of mass flow detector and compression ratio detector, whereby said variable upper and lower current reference values are responsive to variable operating conditions of said compressor; and

a failure detector coupled to said reference value generator and adapted to be coupled to said motor, said failure detector detecting motor current value above or below said variable upper or lower current reference value, whereby a failure in the compressor system is detected.

10. A failure determining apparatus according to claim 9, wherein said reference value generator generates said at least one of variable upper and lower current reference values in such a manner that said upper and lower current reference values are increased in accordance with an increase of an output of said at least one of mass flow detector and compression ratio detector.

11. A failure determining apparatus according to claim 9, wherein said reference value generator generates said at least one of variable upper and lower current reference values in such a manner that a first ratio r1 and a second ratio r2 are constant, said first and second ratio r1 and r2 being represented by the following equations respectively

r1=(Ish-Is)/Is

r2=(Is-Isl)/Is

wherein

Ish:

upper current reference value

Isl;

lower current reference value

Is;

standard motor current value wherein the motor compressor system is in a normal condition.

12. A failure determining apparatus according to claim 9, wherein said reference value generator generates said variable upper and lower current reference values in such a manner that a first ratio r1 is equal to said second ratio r2, said first and second ratio r1 and r2 being represented by the following equations respectively

r1=(Ish-Is)/Is

r2=(Is-Isl)/Is

wherein

Ish:

upper current reference value

Isl;

lower current reference value

Is;

standard motor current value wherein the motor compressor system is in a normal condition.

13. A failure determining apparatus according to claim 9, wherein said failure detector determines that a failure in the motor compressor system has occurred when said motor current value is larger than said upper current reference value or smaller than said lower current reference value.

14. A failure determining apparatus according to claim 9, further comprising a failure detection prohibiting unit coupled to said failure detector and prohibiting the detection of said failure detector until a predetermined time has elapsed from a time when a power supply to the motor was started.

15. A failure determining apparatus according to claim 9, further comprising an alarm coupled to said failure detector and alarming when said failure detector detects motor current value above or below said variable upper or lower current reference values, and an alarm prohibiting unit coupled to said alarm and prohibiting said alarm to generate an alarm even though said failure detector detects motor current value above or below said variable upper or lower current reference value until a predetermined time has elapsed from a time when a power supply to the motor was started.

16. A failure determining apparatus according to claim 9, wherein said mass flow detector and said compression ratio detector are coupled to said compressor, and said failure detector is coupled to said motor.

17. A method for determining a failure in a motor driven compressor system having a compressor and a motor for driving the compressor, comprising the steps of:

sensing fluid mass flow related to said compressor;

detecting a compression ratio of said compressor;

generating at least one of variable upper or lower current reference values in response to said at least one of mass flow and compression ratio, whereby said variable upper and lower current reference values are responsive to variable operating conditions of said compressor; and

detecting motor current value above or below said variable upper or lower current reference value, whereby a failure in the compressor system is detected.