Sprayer having variable spray pattern

• US 5,547,132 A
• Filed: 10/20/1994
• Issued: 08/20/1996
• Est. Priority Date: 10/20/1994
• Status: Expired due to Term

• Current Assignee: Calmar Laser (Meadwestvaco Corporation)
• Original Assignee: Calmar Laser (Meadwestvaco Corporation)
• Inventors: Grogan, R. Pat
• Primary Examiner(s): Kashnikow, Andres
• Assistant Examiner(s): DOUGLAS, LISA ANN
• Application Number:
  US08/326,230
• Time in Patent Office: 670 Days
• Field of Search: 239/332, 239/333, 239/472, 239/477, 239/478, 239/479, 239/492, 239/490, 239/473, 239/573, 222/321.7, 222/321.8, 222/383.1
• US Class Current: 239/333
• CPC Class Codes: B05B 1/12 capable of producing different kinds of discharge, e.g. either jet or spray having selectively-effective outlets B05B1/16
• CPC Class Codes: B05B 1/3436 the interface being a plane perpendicular to the outlet axis
• CPC Class Codes: B05B 1/3478 the liquid flowing at least two different courses before reaching the swirl chamber
• CPC Class Codes: B05B 11/0005 Components or details of single units wherein the flow is effected by a pump B05B11/1042
• CPC Class Codes: B05B 11/0029 Valves not actuated by pressure B05B11/0032, B05B11/0094 take precedence; automatically opened during actuation of a spray pump B05B11/1053
• CPC Class Codes: B05B 11/1008 by adjusting or modifying the pump end-of-dispensing-stroke position

Abstract

A sprayer has a spray pattern which can be varied by the provision of a second fluid flow path which partially negates the spin velocity to produce a spray having a narrow spray cone producing spray. An opening in the spinner probe establishes the second fluid flow path from the discharge passage, and can be selectively opened and closed upon plunger rotation relative to a hollow piston stem.

Claims

1. A pump sprayer having a hollow piston stem defining a single liquid discharge passage through which liquid passes upon pumping, said piston stem being reciprocable during pumping within a container closure, a plunger head mounted on said stem and having a probe extending transversely from said stem, a nozzle cap surrounding said probe, said cap having a discharge orifice and means including a spin chamber in communication with said orifice for imparting a spin at a given velocity to the liquid to be discharged through said orifice as a fine mist spray having a predetermined spray cone, said plunger head and said nozzle cap having means defining a first liquid path extending from said discharge passage to said orifice via said spin imparting means through which the liquid passes, the improvement comprising:

said probe having a through opening defining a second liquid path communicating directly with said single liquid discharge passage and with said spin chamber for likewise directing the liquid from said liquid passage through said probe opening to said spin chamber for negating the given velocity to produce a spray cone more narrow than the predetermined spray cone.

2. The sprayer according to claim 1, wherein said plunger head is relatively rotatable on said stem about a central axis thereof, an outer end of said stem having at least one opening capable of being aligned and misaligned with said probe opening for uncovering and blocking said probe opening depending on the relative rotative position of said head.

3. The sprayer according to claim 2, wherein said stem opening comprises a notch having a predetermined width.

4. The sprayer according to claim 2, wherein said stem opening comprises a notch having a tapered lower edge for gradually uncovering said probe opening upon the rotation of said plunger head to gradually regulate the size of the spray plume.

5. The sprayer according to claim 2, wherein cooperating means are provided between said stem and said closure to resist rotation of said stem upon plunger head rotation.

6. The sprayer according to claim 5, wherein said cooperating means comprises longitudinally extending ribs and grooves on said stem and said closure.

7. The sprayer according to claim 2, wherein first limit stop means is provided on said plunger head for limiting stem reciprocation to control the output of said sprayer in a given rotative position of said plunger head.

8. The sprayer according to claim 7, wherein said first limit stop means comprises at least one depending leg for contact with said closure.

9. The sprayer according to claim 7, wherein second limit stop means is provided on said closure for abutting engagement by said first limit stop means for limiting stem reciprocation.

10. The sprayer according to claim 9, wherein said second limit stop means comprises at least one upstanding leg on said closure.

11. The sprayer according to claim 2, wherein cooperating stop means are provided between said plunger head and said stem for limiting plunger head rotation into positions aligning and misaligning said stem opening and said probe opening.

12. The sprayer according to claim 11, wherein said stop means comprise radially extending spaced lugs on said plunger head and radially extending spaced ribs on said stem.

13. The sprayer according to claim 12, wherein said ribs mate with corresponding grooves provided in said closure for iresisting rotation of said stem upon head rotation.

14. A plunger sprayer comprising:

a hollow piston stem reciprocable within a container closure and defining a fluid discharge passage;

a plunger head on said stem having fluid spray means and a first fluid path extending from said discharge passage to said spray means;

said spray means including a spinner probe having a through opening terminating at said stem;

said stem having at least one opening in communication with said passage;

said plunger head being rotatable about said stem into a position misaligning said openings for directing fluid from said passage through only said first path to produce a fluid spray of a given spin velocity; and

said plunger head being rotatable about said stem into a position aligning said openings for directing fluid from said passage through both said paths to produce a fluid spray of a reduced velocity compared to said given velocity and of a narrow spray plume.

15. The sprayer according to claim 14, wherein said stem opening comprises at least one notch having a given width.

16. The sprayer according to claim 14, wherein said stem opening comprises a notch having a tapered lower edge for gradual alignment with said probe opening upon head rotation to gradually regulate the size of the spray plume.

17. The sprayer according to claim 14, wherein cooperating means on said stem and said closure are provided for resisting stem rotation upon head rotation.

18. The sprayer according to claim 17, wherein said cooperating means comprise mating ribs and grooves.

19. The sprayer according to claim 18, wherein said ribs are located on said stem, and lugs are provided on said plunger head for engaging said ribs for limiting head rotation to said misaligning and aligning positions.

20. The sprayer according to claim 14,.wherein cooperating stop means are provided on said stem and said plunger HEAD for limiting head rotation to said misaligning and aligning positions.

21. The sprayer according to claim 20, wherein said stop means comprise radially spaced cooperating lugs.

22. The sprayer according to claim 14, wherein at least one first limit stop is provided on said head for limiting the reciprocation travel of said stem to thereby limit the output of the sprayer.

23. The sprayer according to claim 22, wherein said first limit stop comprises a depending leg adapted to impact said closure.

24. The sprayer according to claim 14, wherein at least one second limit stop is provided on said closure for limiting the reciprocation travel of said stem to thereby limit the output of the sprayer.

25. The sprayer according to claim 24, wherein said second limit stop comprises an upstanding leg adapted to impact said closure.