Hydro-massage tub control system

• US 5,548,854 A
• Filed: 08/16/1993
• Issued: 08/27/1996
• Est. Priority Date: 08/16/1993
• Status: Expired due to Term

• Current Assignee: Kohler Company
• Original Assignee: Kohler Company
• Inventors: Bengtson, Alan D., Giose, Robert C., Kurth, Michael J., Reid, Mary J., Bloemer, John M., Bonnell, Thomas A., Fiumefreddo, John A., Balan, Isadore
• Primary Examiner(s): Phillips, Charles E.
• Application Number:
  US08/107,404
• Time in Patent Office: 1,107 Days
• Field of Search: 4/541.1-541.6, 601/160, 601/169
• US Class Current: 4/541.6
• CPC Class Codes: A61H 2201/1609 Neck
• CPC Class Codes: A61H 2201/1623 Back
• CPC Class Codes: A61H 2201/5007 computer controlled
• CPC Class Codes: A61H 2205/04 neck
• CPC Class Codes: A61H 23/04 with hydraulic or pneumatic drive hydraulic or Pneumatic massages, A61H9/00; underwater massages, A61H33/00
• CPC Class Codes: A61H 33/005 Electrical circuits therefor
• CPC Class Codes: A61H 33/0087 Therapeutic baths with agitated or circulated water
• CPC Class Codes: A61H 33/60 Components specifically designed for the therapeutic baths of groups A61H33/00 plumbing E03C1/00
• CPC Class Codes: A61H 33/6057 Comprising means producing pulsating or intermittent streams for massage, A61H9/0007
• CPC Class Codes: A61H 33/6063 Specifically adapted for fitting in bathtub walls

Abstract

A whirlpool tub has a first set of nozzles located to direct water against the back of a bather and a second set of nozzles to direct water against the bather'"'"'s neck. A controller has different modes of operation in which water is emitted by either one or both sets of nozzles. Separate mechanisms are provided to direct a pulse of water sequentially through different nozzles in each set. This action produces a progression of pulsating water jets that create a massaging effect on the bather'"'"'s skin. A pillow is placed about the second set of nozzles. A sensor is provided to detect when the pillow is removed and disable water flow through the second set of nozzles.

Claims

1. A hydro-massage apparatus comprising:

a tub having a wall on one side of the tub and a drain opening;

a first plurality nozzles located in the wall of said tub to direct a flow of water into the tub, said first plurality of nozzles comprise first, second, third, fourth and fifth pairs of nozzles, the first, second, third and fourth pairs of nozzles being arranged vertically with respect to each other in the wall with the fifth air of nozzles arranged substantially horizontally between the fourth pair of nozzles;

a pump with an inlet connected to the drain opening; and

a first pulser mechanism coupled to receive water from said pump and having a plurality of outlets connected to said first plurality of nozzles with each outlet being connected to a different pair of the first, second, third, fourth and fifth pairs of nozzles, said first pulser mechanism directing a pulse of water sequentially through each outlet to produce a jet of water sequentially at different ones of said first plurality nozzles and thereby creating a pulsating pattern of water flow that has a massaging effect in the tub.

2. The hydro-massage apparatus as recited in claim 1 wherein said first pulser mechanism comprises:

a housing having a chamber, an inlet communicating with the chamber and connected to said pump, and a outlet wall through which the plurality of outlets extend;

a valve plate within the chamber and abutting the outlet wall, and having an opening therethrough so that when said valve plate is rotated the opening sequentially opens and closes each of the plurality of outlets to a flow of water; and

a device for rotating said valve plate.

3. The hydro-massage apparatus as recited in claim 1 further comprising a controller connected to said first pulser mechanism to vary a rate at which pulses of water are sequentially directed through each outlet.

4. The hydro-massage apparatus as recited in claim 1 further comprising a control mechanism for varying a flow rate of fluid from said pump to said first pulser mechanism.

5. The hydro-massage apparatus as recited in claim 4 wherein said first pulser mechanism repeatedly directs pulses of water to the first, second, third, fourth and fifth pairs of nozzles in that order.

6. The hydro-massage apparatus as recited in claim 1 further comprising:

a sensor that detects whether water in the tub reaches a given level;

a valve connected between said pump and said first pulser; and

a controller connected to said sensor and said valve, to open said valve only when water in the tub reaches the given level.

7. The hydro-massage apparatus as recited in claim 1 further comprising

a second plurality nozzles in the wall of said tub to direct a flow of water into the tub;

and

a second pulser mechanism coupled to receive water from said pump and having a pair of outlets each being connected to a different one of said second plurality of nozzles, said second pulser alternately directing a pulse of water through each outlet to thereby create a pulsating flow of water flow from the pair of nozzles.

8. The hydro-massage apparatus as recited in claim 7 further comprising a pillow covering said second plurality nozzles.

9. The hydro-massage apparatus as recited in claim 8 further comprising sensor that detects an absence of said pillow;

and a controller responds to said detector by terminating water flow to said second plurality nozzles when said pillow is absent.

10. A hydro-massage apparatus comprising:

a tub having wall and a drain opening;

a pump with an inlet connected to the drain opening and having an outlet;

a nozzle assembly located in the wall of said tub to direct a flow of water into the tub;

a valve connecting the outlet of said pump to said nozzle assembly;

a pillow removeably attached over said nozzle assembly; and

a control mechanism for detecting an absence of said pillow from said nozzle assembly and closing said valve in the absence of said pillow.

11. The hydro-massage apparatus as recited in claim 10 wherein said control mechanism includes a magnet attached to said pillow and a switch mounted in proximity to said nozzle assembly and being operated by the magnet, the switch providing a signal that causes said valve to be closed when said pillow is absent from eave the nozzle assembly.

12. The hydro-massage apparatus as recited in claim 10 further comprising a mechanism, coupled in series with said valve between said pump and said nozzle assembly, for pulsing water that flows through said nozzle assembly into the tub.

13. The hydro-massage apparatus as recited in claim 10 wherein said nozzle assembly has a plurality of nozzles;

and

further comprising a pulser mechanism coupled to receive water from said valve and having a plurality of outlets connected to the plurality of nozzles, said pulser mechanism directing a pulse of water sequentially through each one of the plurality of outlet to produce a jet of water sequentially at different ones of the plurality of nozzles and thereby creating a pulsating pattern of water flow that has a massaging effect in the tub.

14. The hydro-massage apparatus as recited in claim 13 further comprising a control connected to said valve and said pulser mechanism and being operable by a bather to regulate a rate at which pulses of water are directed through each nozzle.

15. A hydro-massage apparatus comprising:

a tub having a wall at one end and having a drain opening;

a pump having an inlet connected to the drain opening and having a pump outlet;

a first pulser mechanism having a inlet and a plurality of outlets, said first pulser directing a pulse of water sequentially through each one of the plurality of outlets;

a first valve coupling the pump outlet to the inlet of said first pulser mechanism;

a plurality of nozzles located in the wall of said tub to direct a flow of water against a back of a bather sitting in said tub, and each one of said plurality of nozzles being connected to a different one of the plurality of outlets of said first pulser mechanism;

a water outlet in the wall of said tub above the plurality nozzles;

a pillow covering said water outlet;

a second valve coupling the pump outlet to said water outlet;

a second pulser mechanism connected in series with said second valve between the pump outlet of said water outlet to pulsate water flowing therebetween;

a controller having a first mode of operation in which only the first valve is open so that water flows only through said plurality of nozzles, a second mode of operation in which only the second valve is open so that water flows only through said water outlet, and a third mode in which both the first and second valves are open so that water flows through said plurality of nozzles and said water outlet.

16. The hydro-massage apparatus as recited in claim 15 further comprising a control mechanism for varying a flow rate of fluid from said pump to said plurality nozzles and said water outlet.

17. The hydro-massage apparatus as recited in claim 16 further comprising sensor that detects an absence of said pillow;

and wherein the controller responds to said detector by maintaining said second valve closed when said pillow is absent.

18. The hydro-massage apparatus as recited in claim 16 wherein said water outlet comprises first and second nozzles, and said second pulser mechanism sends pulses of water alternately through the first and second nozzles.

19. The hydro-massage apparatus as recited in claim 15 further comprising a sensor that detects whether water in said tub has reached a given level;

and wherein said controller maintain said first valve closed when water in the tub does not reach the given level.

20. The hydro-massage apparatus as recited in claim 15 wherein said controller includes a mechanism for individually regulating the first and second pulser mechanisms to vary a rate at which each pulser mechanism pulsates water flow.

21. The hydro-massage apparatus as recited in claim 15 wherein said first and second pulser mechanisms each comprise:

a housing having a chamber, an inlet communicating with the chamber and coupled to said pump, and a outlet wall through which a plurality of outlets extend;

a valve plate within the chamber and abutting the outlet wall, and having an opening therethrough so that when said valve plate is rotated the opening sequentially opens and closes each of the plurality of outlets to a flow of water; and

a device for rotating said valve plate.