Automatic pump control system with variable test cycle initiation frequency

• US 5,549,456 A
• Filed: 07/27/1994
• Issued: 08/27/1996
• Est. Priority Date: 07/27/1994
• Status: Expired due to Fees

• Current Assignee: Rule Industries Incorporated (ITT, Inc.)
• Original Assignee: Rule Industries Incorporated (ITT, Inc.)
• Inventors: Burrill, James T., Anastos, William
• Primary Examiner(s): Vrablik, John J.
• Assistant Examiner(s): THAI, XUAN MARIAN
• Application Number:
  US08/281,231
• Time in Patent Office: 762 Days
• Field of Search: 417/12, 417/44.11, 417/36, 318/443, 318/474, 318/476, 318/478, 318/484
• US Class Current: 417/12
• CPC Class Codes: F04B 49/06 Control using electricity regulating by means of floats actuating electric switches F04B49/04
• CPC Class Codes: H02H 3/006 Calibration or setting of parameters
• CPC Class Codes: H02H 7/0827 responsive to underload or no-load, e.g. pump-off control circuits for pump motors

Abstract

A pump control system for adjusting the frequency of operation of a pump motor in accordance with the demand on the pump includes means for periodically actuating the pump motor to initiate operation of the pump at periodic intervals; sensor means for sensing the condition of the operating pump motor; and means responsive to the sensor means for adjusting the periodic interval to conform the operation of the pump motor to demand on the pump.

Claims

1. A pump control system for adjusting the frequency of operation of a pump motor in accordance with the demand on the pump, said pump control system comprising:

means for periodically actuating the pump motor to initiate operation of the pump at periodic intervals;

sensor means for sensing the condition of the operating pump motor; and

means, responsive to said sensor means, for adjusting said periodic interval to conform the operation of the pump motor to the demand on the pump, said means for adjusting including means for counting the number of times that liquid is present and the number of times liquid absent.

2. The pump control system of claim 1 in which the periodic interval is shortened when said number of times that liquid is present exceeds a predetermined number and is lengthened when said number of times that liquid is absent exceeds a predefined number.

3. The pump control system of claim 2 in which said predetermined number and said predefined number ar three.

4. The pump control system of claim 1 in which said means for periodically actuating the pump motor is a periodic test cycle generator.

5. The pump control system of claim 1 in which said condition sensed by said sensor means is current drawn by the pump motor.

6. A pump control system for adjusting the frequency of initiation of the test cycle of a pump motor in accordance with demand on the pump comprising:

switching means for supplying power to the pump motor;

a periodic test cycle generator for periodically actuating said switching means to initiate operation of the pump motor at periodic intervals;

sensor means for sensing the current drawn by the pump motor;

a reference circuit;

liquid detector means responsive to said reference circuit and said sensor means for detecting whether liquid is present or absent; and

monitoring means, responsive to said liquid detector means, for adjusting said periodic interval to conform the operation of the pump motor to the demand on the pump, said monitoring means including means for counting the number of times that liquid is present and the number of times that liquid is absent.

7. The pump control system of claim 6 in which said periodic test cycle generator is responsive to said monitoring means for shortening said periodic interval when said number of times that liquid is present exceeds a predetermined number and for lengthening said periodic interval when said number of times that liquid is absent exceeds a predefined number.

8. The pump control system of claim 6 in which said monitoring means includes means for counting the number of times in sequence that liquid is present the number of times in sequence that liquid is absent.

9. The pump control system of claim 7 in which said predetermined number and said predefined number are the same.

10. The pump control system of claim 7 in which said predetermined number and said predefined number are three.

11. The pump control system of claim 6 in which said liquid detector means continues operation of the pump when the pump motor current exceeds a reference level provided by said reference circuit indicating liquid is present and deenergizes said pump when the pump motor current is below said reference level indicating that no liquid is present.

12. The pump control system of claim 11 in which said liquid detector means includes means for overriding said periodic test cycle generator and continuing operation of the pump motor as long as there is liquid present.

13. The pump control system of claim 6 in which said sensor means provides a signal proportional the current drawn by the pump motor to said liquid detector means.

14. The pump control system of claim 13 further including filter means for filtering said signal to prevent the generation of a false overload current caused by the initiation of said pump motor.