Deflectable endoscope

• US 5,549,542 A
• Filed: 11/17/1992
• Issued: 08/27/1996
• Est. Priority Date: 11/17/1992
• Status: Expired due to Fees

• Current Assignee: Articulate Catheter Systems, Inc.
• Original Assignee: Life Medical Technologies, Inc.
• Inventors: Kovalcheck, Steven W.
• Primary Examiner(s): Apley, Richard J.
• Assistant Examiner(s): MULCAHY, JOHN M
• Application Number:
  US07/977,875
• Time in Patent Office: 1,379 Days
• Field of Search: 158/4, 158/6, 158/656-658, 604/85, 604/280, 600/146, 600/150
• US Class Current: 600/146
• CPC Class Codes: A61B 1/0052 Constructional details of control elements, e.g. handles
• CPC Class Codes: A61M 2025/0161 wherein the distal tips have two or more deflection regions
• CPC Class Codes: A61M 25/0136 Handles therefor
• CPC Class Codes: A61M 25/0147 with movable mechanical means, e.g. pull wires

Abstract

A minimally intrusive endoscope having a deflectable tip. A remotely bendable section adjacent a distal viewing tip enables movement of the tip between a neutral position and angularly disposed positions. A deflection control lever on a proximal control member causes deflection of the viewing tip by means of two sets of operating cables which are operatively connected at one end to the control member and at the other end to axially spaced locations along the controllably bendable section. The control member includes a mechanism for sequentially displacing cables within each set. The operating cables are constructed of flat ribbons to increase their flexibility in the bending plane while still providing axial strength. The wires are closely encased in an oval-shaped sheath along the length of the endoscope.

Claims

1. A remotely deflectable non-rigid tubular device, having a flexible steering section at a distal end along a longitudinal axis, the steering section comprising:

a hollow flexible tubular member; and

a plurality of axially aligned actuating wires radially stacked and contained within said tubular device and attached along a first longitudinal side of said tubular member at axially spaced locations, said locations being radially spaced from the longitudinal axis of said tubular member and substantially in a single plane intersecting said axis so as to divide said steering section into a plurality of deflectable segments, wherein a cross-section of each of said actuating wires has a first area moment of inertia for bending about a first axis perpendicular to said longitudinal axis which is substantially less than a second area moment of inertia of said cross-section about a second axis perpendicular to both said first axis and said longitudinal axis.

2. The deflectable device as in claim 1, wherein said tubular member is a stainless steel variable pitch helical spring and wherein said actuating wires attach to closely wound regions of said spring which are separated by loosely wound regions.

3. The deflectable device as in claim 2, wherein said variable pitch helical spring includes at least one axial spine attached to the closely wound regions along a neutral bending axis of said flexible section.

4. The deflectable device as in claim 1, wherein said tubular member is a stainless steel coil ribbon.

5. The deflectable device as in claim 1, wherein a distal tip forming a terminal end of said steering section is deflected by an angle equal to the sum of deflection angles of said plurality of deflectable segments due to axial displacements of said actuating wires.

6. The deflectable device as in claim 1, wherein said actuation wires have an area moment of inertia about said first axis for bending in said single plane which is less than 0.1 of said second area moment of inertia about said second axis.

7. The deflectable device as in claim 6, wherein said actuation wires have an area moment of inertia about said first axis for bending in said single plane which is less than 0.01 of said second area moment of inertia about said second axis.

8. The deflectable device of claim 1, wherein said actuating wires comprise ribbons having narrow dimensions aligned with said single plane.

9. The deflectable device of claim 1, wherein said actuating wires are enclosed in a flexible oval-shaped sheath along the length of said tubular device which closely surrounds said wires.

10. The deflectable device of claim 9, wherein said flexible sheath comprises an oval-shaped coil wire.

11. The deflectable device of claim 1, further comprising a second set of actuating wires axially disposed and attached to a second side of said tubular member diametrically opposite said first longitudinal side at axially spaced locations similar to said first set of actuating wires, said locations being radially spaced from the longitudinal axis and substantially in said single plane, wherein said deflectable segments may be deflected in a second direction in said single plane.

12. The deflectable device of claim 1, wherein the device is an endoscope comprising:

a coherent fiber optic image bundle, an illumination fiber and a working channel tubing extending through the tubular device and steering section; and

a control member attached to a proximal end of said endoscope containing a control mechanism capable of sequentially pulling said actuation wires to cause said deflectable segments of said steering section to deflect at different times.

13. The endoscope as in claim 12, wherein said control mechanism comprises:

a plurality of stacked plates having different sized aligned slots; and

an actuation pin extending through said slots, wherein each of said plurality of actuation wires is attached to one plate and wherein translation of said pin causes sequential translation of said plates due to said different sized slots.

14. A deflectable endoscope, comprising:

a distal insertion tube;

a proximal end attached to said insertion tube;

a distal flexible portion on said insertion tube comprising a hollow flexible tubular member;

a plurality of axially aligned and radially stacked actuating wires extending from said proximal end along said insertion tube attached to said tubular member at axially spaced locations so as to segment said flexible portion;

coherent fiber optic image bundle, means for illumination and a working channel extending from said proximal end through said insertion tube and tubular member; and

means on said proximal end of said endoscope for sequential loading of said actuating wires wherein sequential loading of said actuating wires produces a segmentalized deflection of said flexible portion in a bending plane.

15. The endoscope as in claim 14, wherein said tubular member is a stainless steel variable pitch helical spring and wherein said actuating wires attach to closely wound regions of said spring which are separated by loosely wound regions.

16. The endoscope as in claim 15, wherein said variable pitch helical spring includes at least one axial spine attached to the closely wound regions along a neutral bending axis of said flexible portion.

17. The endoscope as in claim 14, wherein said tubular member is a stainless steel coil ribbon.

18. The endoscope as in claim 14, wherein said actuating wires are substantially less rigid in said bending plane of the endoscope than in any other plane aligned with a longitudinal axis of said flexible portion.

19. The endoscope of claim 14, wherein a cross section of said actuating wires comprises a rectangular shape with a narrow dimension aligned with said bending plane.

20. The endoscope of claim 14, wherein said actuating wires are enclosed in a flexible oval-shaped sheath which closely surrounds said wires from said proximal end to said flexible portion.

21. The endoscope of claim 20, wherein said flexible sheath comprises an oval-shaped coil wire.

22. A remotely deflectable tubular non-rigid endoscope, wherein deflection of a flexible distal portion is achievable by a sequential axial loading of various segments of said distal flexible portion of the endoscope, comprising:

a plurality of radially stacked actuating wires passing axially through an interior of said endoscope and attached to said flexible portion of said endoscope so as to axially segment said flexible portion;

means provided at a proximal end of said endoscope for sequentially axially loading said actuating wires, wherein sequential loading of said actuating wires effects a remote deflection of said flexible portion of said endoscope by providing moments distributed along the axial length of said flexible portion of said endoscope; and

a coherent fiber optic image bundle, an illumination fiber and a working channel tubing extending through the endoscope and flexible portion.

23. A method of deflecting an elongated tubular device, comprising the steps of:

stacking a plurality of wires within said tubular device along a longitudinal axis such that said wires collectively stacked are substantially less rigid in a desired bending plane of the tubular device parallel to said longitudinal axis than in any other plane parallel to said longitudinal axis;

attaching a distal end of each of said plurality of wires to axially spaced points along a distal flexible steering portion of said device; and

axially loading said plurality of wires to cause deflection of said flexible steering portion.

24. The method of deflecting a tubular device as in claim 23, wherein said axial loading of each of said plurality of wires occurs sequentially.

25. The method of deflecting a tubular device as in claim 24, wherein said sequential loading includes the steps of:

attaching proximal ends of said plurality of wires to a control mechanism such that actuating a single member causes sequential displacement of said proximal ends.

26. The method of deflecting a tubular device as in claim 25, wherein said sequential loading includes the steps of:

attaching said proximal ends of said plurality of wires to a series of parallel stacked plates having differentially sized slots;

passing an actuation pin transversely through said slots; and

linking the motion of said single member to said pin such that actuation of said single member causes said pin to translate parallel to said plates thus first moving one of said plates having a smallest slot and an attached wire when said pin contacts an inner edge of said smallest slot, and subsequently moving each of said plates and correspondingly attached wires in an ascending order of said differentially sized slots.

27. The method of deflecting a tubular device as in claim 23, further comprising the step of:

providing a coherent fiber optic image bundle, an illumination fiber and a working channel extending from said control mechanism to a distal tip of said flexible steering portion.

28. A remotely deflectable non-rigid tubular endoscope, having a flexible steering section at a distal end along a longitudinal axis, said endoscope including:

a coherent fiber optic image bundle, an illumination fiber and a working channel tubing extending from said proximal end through said endoscope and steering section;

said steering section comprising;

a hollow flexible tubular member; and

a plurality of axially aligned actuating wires contained within said endoscope, the wires being radially stacked toward the longitudinal axis of said endoscope, said actuating wires capable of applying an axial force to a plurality of axially spaced locations along said steering section for deflecting said endoscope.

29. The endoscope of claim 28, wherein said plurality of axially aligned actuating wires are attached along a first longitudinal side of said tubular member at axially spaced locations, said locations being radially spaced from the longitudinal axis of said tubular member and substantially in a single plane intersecting said axis so as to divide said steering section into a plurality of deflectable segments, wherein a cross-section of each of said actuating wires has a first area moment of inertia for bending about a first axis perpendicular to said longitudinal axis which is substantially less than a second area moment of inertia of said cross-section about a second axis perpendicular to both said first axis and said longitudinal axis.

30. The endoscope of claim 28, further comprising:

means on said proximal end of said endoscope for sequential loading of a plurality of actuating wires attached at axially spaced locations along said tubular member so as to divide said steering section into a plurality of deflectable segments wherein loading of said actuating wires produces a segmentalized deflection of said steering section in a desired bending plane.

31. The endoscope of claim 30, wherein said loading means comprises:

a control mechanism capable of sequentially pulling said actuating wires to cause said deflectable segments of said steering section to deflect at different times.

32. The endoscope of claim 31, wherein said control mechanism comprises:

a plurality of stacked plates having different sized aligned slots; and

an actuating pin extending through said slots, wherein each of said plurality of actuating wires is attached to one plate and wherein translation of said pin causes sequential translation of said plates due to said different sized slots.

33. A remotely deflectable non-rigid tubular endoscope, having a flexible steering section at a distal end along a longitudinal axis, the steering section comprising:

a hollow flexible tubular member comprising a stainless steel variable pitch helical spring;

a plurality of axially aligned actuating wires contained within said endoscope and attached along a first longitudinal side of said tubular member at axially spaced locations, said actuating wires attach to closely wound regions of said spring which are separated by loosely wound regions, said axially spaced locations being radially spaced from the longitudinal axis of said tubular member and substantially in a single plane intersecting said axis so as to divide said steering section into a plurality of deflectable segments, wherein a cross-section of each of said actuating wires has a first area moment of inertia for bending about a first axis perpendicular to said longitudinal axis which is substantially less than a second area moment of inertia of said cross-section about a second axis perpendicular to both said first axis and said longitudinal axis; and

a coherent fiber optic image bundle, an illumination fiber and a working channel tubing extending through the endoscope and steering section.

34. The deflectable endoscope as in claim 33, wherein said variable pitch helical spring includes at least one axial spine attached to the closely wound regions along a neutral bending axis of said flexible steering section.

35. A remotely deflectable non-rigid tubular endoscope, having a flexible steering section at a distal end along a longitudinal axis, the endoscope comprising:

a hollow flexible tubular member in said steering section;

a plurality of axially aligned actuating wires contained within said tubular endoscope and attached along a first longitudinal side of said tubular member at axially spaced locations, said locations being radially spaced from the longitudinal axis of said tubular member and substantially in a single plane intersecting said axis so as to divide said steering section into a plurality of deflectable segments, wherein a cross-section of each of said actuating wires has a first area moment of inertia for bending about a first axis perpendicular to said longitudinal axis which is substantially less than a second area moment of inertia of said cross-section about a second axis perpendicular to both said first axis and said longitudinal axis;

a coherent fiber optic image bundle, an illumination fiber and a working channel tubing extending through the tubular device and steering section; and

a control member attached to a proximal end of said endoscope containing a control mechanism capable of sequentially pulling said actuation wires to cause said deflectable segments of said steering section to deflect at different times, wherein said control mechanism comprises;

a plurality of stacked plates having different sized aligned slots; and

an actuation pin extending through said slots, wherein each of said plurality of actuation wires is attached to one plate and wherein translation of said pin causes sequential translation of said plates due to said different sized slots.

36. A remotely deflectable non-rigid tubular endoscope, having a flexible steering section at a distal end along a longitudinal axis, the endoscope comprising:

a hollow flexible tubular member in said steering section;

a plurality of axially aligned actuating wires contained within said endoscope and attached along a first longitudinal side of said tubular member at axially spaced locations, said locations being radially spaced from the longitudinal axis of said tubular member and substantially in a single plane intersecting said axis so as to divide said steering section into a plurality of deflectable segments, wherein a cross-section of each of said actuating wires has a first area moment of inertia for bending about a first axis perpendicular to said longitudinal axis which is substantially less than a second area moment of inertia of said cross-section about a second axis perpendicular to both said first axis and said longitudinal axis;

a coherent fiber optic image bundle, an illumination fiber and a working channel tubing extending through the tubular endoscope; and

a control member attached to a proximal end of said endoscope containing a control mechanism having a single control handle, wherein actuation of said single control handle sequentially pulls said actuation wires to cause said deflectable segments of said steering section to deflect at different times.