Smart fastener

• US 5,549,803 A
• Filed: 01/14/1994
• Issued: 08/27/1996
• Est. Priority Date: 01/14/1994
• Status: Expired due to Term

• Current Assignee: Honeywell Incorporated (Honeywell International Inc.)
• Original Assignee: Honeywell Incorporated (Honeywell International Inc.)
• Inventors: Schoess, Jeffrey N., Havey, Gary D.
• Primary Examiner(s): Tung, T.
• Application Number:
  US08/182,903
• Time in Patent Office: 956 Days
• Field of Search: 204/153.1, 204/153.11, 204/404, 204/400, 411/14
• US Class Current: 204/404
• CPC Class Codes: G01N 17/02 Electrochemical measuring systems for weathering, corrosion or corrosion-protection measurement

Abstract

A smart fastener having corrosion detection features. Within the fastener is a corrosion detecting array that receives an electrolyte that corrodes sacrificial materials formed on electrodes of the corrosion detecting array. The materials are the same as those materials which are secured, fastened, or attached by the fastener. There is parallel corrosion of the sacrificial materials and the attached materials since the electrolyte which is channeled via capillary tubes into the corrosion detecting array is the same electrolyte that is in the environment of the fastened materials. Other electrodes sense various properties of the electrolyte. Information sensed by the corrosion sensing electrodes of the array is in the form of very small electrical signals which are amplified and stored in an analog storage memory. A clock and addressing device time stamps and address the signals. An interface circuit enables a user to electronically access corrosion and related signals without removing or in any way dismantling the fastener.

Claims

1. A smart corrosion sensing fastener comprising:

a fastening means for attaching one item to another item, each item being of a structure;

corrosion sensing means, situated in said fastening means, for simultaneously sensing in-situ a plurality of corrosive effects of ambient environment upon at least one item of structure external of said fastening means, and outputting signals indicative of the corrosive effects; and

electronics means, situated in said fastening means and connected to said corrosion sensing means, for processing the signals from said corrosion sensing means, storing the signals for retrieval, and monitoring the signals.

2. The sensing fastener of claim 1 wherein said corrosion sensing means comprises:

a substrate;

a reference electrode formed on said substrate;

at least one sensing electrode, formed on said substrate, having a sacrificial material formed thereon and proximate to said reference electrode, the sacrificial material being the same as a monitored material whose corrosion is to be measured in the ambient environment; and

wherein;

if an electrolytic substance from the ambient environment about said fastening means comes in contact with the sacrificial material on said electrode, a corrosion process begins resulting in an electrochemical effect that causes an amount of current to flow between said sensing electrode and reference electrode; and

the amount of current is indicative of an amount of corrosion on the sacrificial material, which in turn is indicative of an amount of corrosion on the monitored material.

3. The sensing fastener of claim 2 wherein said electronics means comprises:

an amplifier having an input connected to said sensing electrode and reference electrode, and having an output;

a storage means, having an input connected to said amplifier and having an output, for storing output signals indicative of the amount of corrosion on the monitored material over time;

an interface means, having an input connected to the output of said storage means and having an output, for making available externally of said fastening means the output signals indicative of the amount of corrosion.

4. The sensing fastener of claim 3 wherein said electronics means further comprises a battery power supply.

5. The sensing fastener of claim 4 wherein said fastening means has a removable plug for removing said electronics means from said fastening means.

6. The sensing fastener of claim 5 wherein said fastening means comprises a capillary tube for conveying the electrolytic substance from the ambient environment to said sensing electrode for in-situ corrosion detection.

7. The sensing fastener of claim 6 wherein said storage means performs direct analog storage.

8. A smart fastener comprising:

a bolt having first and second ends and having an opening at the first end;

an internal cavity situated in said bolt proximate to the opening;

at least one corrosion sensor situated in said internal cavity;

at least one conveyance means, connected to said at least one corrosion sensor, for conveying matter to be sensed from an environment external of said bolt; and

an electronics module situated in said internal cavity and connected to said corrosion sensing element.

9. The smart fastener of claim 8 further comprising:

a plug, situated in the opening at the first end of said bolt, for enclosing said corrosion sensor in said internal cavity; and

a nut at the second end of said bolt.

10. The smart fastener of claim 9 wherein said bolt has at least one capillary tube having a first end proximate to said corrosion sensor and a second end proximate to an environment external to said bolt.

11. The smart fastener of claim 10 wherein said corrosion sensor receives a liquid or gas, via the capillary tube, from the environment and indicates a rate of corrosion for a given material in the environment having the liquid or gas.

12. The smart fastener of claim 11 wherein said electronics module comprises:

a storage device for storing signals indicative of the rate of corrosion; and

a power supply connected to said storage device.

13. The smart fastener of claim 12 wherein said storage device is a direct analog storage device.

14. The smart fastener of claim 13 wherein said storage device indicates the date of sensed and stored signals indicative of the rate of corrosion of in-situ measurement.

15. A corrosion detecting fastener comprising:

a fastener for fastening two or more items of structure;

a corrosion sensing module situated within said fastener for sensing corrosion of the two or more items of structure; and

an electronics module situated within said fastener and connected to said corrosion sensing module, for processing, monitoring and storing signals from said corrosion sensing module.

16. The corrosion detecting fastener of claim 15 wherein said corrosion sensing module comprises:

a plurality of sensing electrodes; and

a reference electrode proximate to said plurality of sensing electrodes.

17. The corrosion detecting fastener of claim 16 wherein said electronics module comprises:

an amplifier connected to said corrosion sensing module;

a storage array connected to said amplifier; and

a readout circuit connected to said storage array.

18. The corrosion detecting fastener of claim 17 wherein said storage array is an analog memory.

19. The corrosion detecting fastener of claim 18 wherein said corrosion sensing module further comprises:

a sacrificial material on at least one sensing electrode, the sacrificial material being the same as an attached material around the fastener being monitored, the electrode with the sacrificial material providing a signal to said amplifier indicating corrosion of the sacrificial material; and

at least one capillary tube to each sensing electrode of said plurality of sensing electrodes, for conveying ambient atmosphere around said fastener to each sensing electrode.

20. A combined fastener and corrosion sensor comprising:

a fastener body having a head at a first end and a removable nut at a second end;

an environmental chamber, situated within said fastener body, said chamber having at least one capillary tube through said fastener body, for channeling electrolyte from about and external to said fastener body to said chamber;

a corrosion sensing array situated in said environmental chamber, wherein said corrosion sensing array comprises;

a reference electrode;

at least one sensing electrode proximate to said reference electrode, having a small amount of a first material formed thereon, the first material exposed to electrolyte from the capillary tube and subject to corrosion due to the electrolyte, and if any corrosion occurs, a corrosion signal indicative of corrosion is generated;

an electronic circuit situated within said fastener body and connected to said corrosion sensing array, wherein said electronic circuit comprises;

an analog storage array, connected to said corrosion sensing array for storing corrosion signals from said corrosion sensing array, the corrosion signals indicative of the corrosion of the first material which in turn is indicative of parallel corrosion in a second material attached by said fastener;

a clock, connected to said analog storage array, for indicating times of the corrosion signals; and

an interface, connected to said analog storage array, for accessing stored corrosion signals and respective times from said analog storage array, the accessing to be performed externally of said fastener.