Elongate torque motor and angular displacement control device incorporating it

• US 5,550,413 A
• Filed: 05/19/1994
• Issued: 08/27/1996
• Est. Priority Date: 09/22/1992
• Status: Expired due to Fees

• Current Assignee: Aerospatiale Societe Nationale Industrielle
• Original Assignee: Aerospatiale Societe Nationale Industrielle
• Inventors: Roland, Jean-Pierre, Bernus, Christophe, Jamain, Patrice
• Primary Examiner(s): Stephan, Steven L.
• Assistant Examiner(s): JONES, JUDSON
• Application Number:
  US08/244,233
• Time in Patent Office: 831 Days
• Field of Search: 310/36, 310/38, 310/112, 310/114, 310/90.5
• US Class Current: 310/36
• CPC Class Codes: F16C 2380/26 Dynamo-electric machines or combinations therewith, e.g. electro-motors and generators
• CPC Class Codes: F16C 32/0444 Details of devices to control the actuation of the electromagnets
• CPC Class Codes: H01F 7/145 Rotary electromagnets with variable gap with fixed gap or torque motors H02K26/00
• CPC Class Codes: H02K 26/00 Machines adapted to function as torque motors, i.e. to exert a torque when stalled
• CPC Class Codes: H02K 7/09 with magnetic bearings

Abstract

A torque embodying an armature placed radially between a central bar and an external ferromagnetic tubular portion. The central bar is composed of two portions of the same cylinder diametrically opposite each other and having substantially equal angular amplitudes below 180° and separated by generally parallel longitudinal flats. A radial permanent bar magnet is incorporated in the central bar between the cylinder portions. The armature has a winding formed from longitudinal strands connected by transverse strands and arranged into bundles within which all currents flow in the same direction at all times.

Claims

1. A torque motor comprising:

a stator member;

a shaft rotatable about an axis and having a limited angular displacement relative to said stator member;

a field assembly coupled to said shaft and comprising;

an elongate central bar disposed along said axis, said elongate central bar including two diametrically opposed portions of a cylinder coaxial with said axis, each of said two diametrically opposed portions subtending substantially equal angles of less than about 180 degrees, said elongate central bar further including two parallel longitudinal flats separating said two diametrically opposed portions;

a ferromagnetic tubular portion circumscribing said elongate central bar at a radial distance therefrom; and

a permanently magnetized central bar disposed along said axis interposed said two diametrically opposed portions of said cylinder coaxial with said axis;

said permanently magnetized central bar having a magnetization substantially parallel to said two parallel longitudinal flats; and

an armature associated with said stator member, said armature comprising a tubular member disposed radially between said elongate central bar and said ferromagnetic tubular portion, said armature including at least one coil having an input and an output, said at least one coil having separate parallel longitudinal strands connected by transverse strands disposed transversely to said axis, said longitudinal strands being divided into two diametrically opposed groups, each strand of one of said diametrically opposed groups carrying current in a same direction when current is applied between said input and said output of said at least one coil, each of said diametrically opposed groups facing a respective one of said two diametrically opposed portions of a cylinder, said limited angular displacement of said shaft being less than a difference between a first angle subtended by one of said two diametrically opposed portions and a second angle subtended by one of said diametrically opposed groups.

2. A torque motor according to claim 1 wherein said permanently magnetized central bar extends from one of said two parallel longitudinal flats to the other of said two parallel longitudinal flats.

3. A torque motor according to claim 1 wherein said permanently magnetized central bar extends axially over a distance less than a length of said longitudinal strands, and said transverse strands are axially offset from ends of said permanently magnetized central bar.

4. A torque motor according to claim 1 wherein said two parallel longitudinal flats are plane and parallel.

5. A torque motor according to claim 1 wherein each of said two diametrically opposed portions subtends an angle between about 90°

and about 170°

.

6. A torque motor according to claim 1 wherein each of said diametrically opposed groups of said longitudinal strands subtends an angle of less than about 30°

.

7. A torque motor according to claim 4 wherein each of said two diametrically opposed portions of a cylinder subtends an angle of approximately 150°

, and wherein each of said two diametrically opposed groups of said longitudinal strands subtends an angle of approximately 30° and

said limited angular displacement is approximately 120°

.

8. A torque motor according to claim 1 wherein said at least one coil comprises a plurality of coils in series formed of radially stacked layers electrically insulated from each other, each of said plurality of coils having an input connected to an output of a preceding one of said plurality of coils, each of said two diametrically opposed groups of longitudinal strands being stacked radially.

9. A torque motor according to claim 8 wherein said tubular member further comprises two to ten layers of said plurality of coils formed by printed circuit tracks.

10. A torque motor according to claim 1 wherein said two diametrically opposed groups of said longitudinal strands are formed of adjoining conductive wires distributed within a thickness of said tubular member.

11. A device for controlling angular displacement of a mobile assembly, said device comprising:

a stator member;

a shaft rotatable about an axis and having a limited angular displacement relative to said stator member;

a field assembly coupled to said shaft and comprising;

an elongate central bar disposed along said axis, said elongate central bar including two diametrically opposed portions of a cylinder coaxial with said axis, each of said two diametrically opposed portions subtending substantially equal angles of less than about 180 degrees, said elongate central bar further including two parallel longitudinal flats separating said two diametrically opposed portions;

a ferromagnetic tubular portion circumscribing said elongate central bar at a radial distance therefrom; and

a permanently magnetized central bar disposed along said axis interposed said two diametrically opposed portions of said cylinder coaxial with said axis;

said permanently magnetized central bar having a magnetization substantially parallel to said two parallel longitudinal flats;

an armature associated with said stator member, said armature comprising a tubular member disposed radially between said elongate central bar and said ferromagnetic tubular portion, said armature including at least one coil having an input and an output, said at least one coil having separate parallel longitudinal strands connected by transverse strands disposed transversely to said axis, said longitudinal strands being divided into two diametrically opposed groups, each strand of one of said diametrically opposed groups carrying current in a same direction when current is applied between said input and said output of said at least one coil, each of said diametrically opposed groups facing a respective one of said two diametrically opposed portions of a cylinder, said limited angular displacement of said shaft being less than a difference between a first angle subtended by one of said two diametrically opposed portions and a second angle subtended by one of said diametrically opposed groups; and

at least one magnetic bearing supporting said shaft of said torque motor, said shaft being coupled to said mobile assembly.

12. A device according to claim 11 wherein said at least one magnetic bearing has two transverse control axes.

13. A device according to claim 12 wherein said at least one magnetic bearing comprises:

a ferromagnetic pole ring carried by said shaft;

a permanently axially magnetized ring disposed around said ferromagnetic pole ring and carried by said stator member;

two pairs of axial cores carrying coils concentric with said permanently axially magnetized ring; and

two pole plates disposed around said permanently axially magnetized ring and said two pairs of axial cores.

14. A device according to claim 11 comprising two magnetic bearings each having two transverse control axes.

15. A device according to claim 13 wherein said ferromagnetic tubular portion of said torque motor includes two ferromagnetic pole rings and wherein said at least one magnetic bearing comprises two magnetic bearings.

16. A device according to claim 15 wherein said device further comprises:

a tilt control device including at least one pair of axial cores of said two pairs of axial cores of said at least one magnetic bearing; and

a control unit adapted to vary a set point for a position of said shaft transversely to said axis for at least said coils of said at least one pair of axial cores.

17. A device according to claim 11 wherein said device further comprises a locking device adapted to hold said shaft radially in a predetermined configuration.

18. A device according to claim 17 wherein said device comprises two magnetic bearings and said locking device is disposed axially between said two magnetic bearings.

19. A device according to claim 17 wherein said locking device comprises:

a plurality of axial pins disposed a distance from said axial

a plurality of clamps, provided with clamping shoes articulated relative to said stator member around said plurality of axial pins; and

a maneuvering member for moving said plurality of clamps between an unlocked configuration in which each of said clamping shoes is at a maximal distance from said axis and a locked configuration in which each of said clamping shoes is at a minimal distance from said axis so as to induce radial clamping of said shaft.

20. A device according to claim 19 wherein each of said clamping shoes radially faces said ferromagnetic tubular portion of said torque motor.

21. A device according to claim 19 wherein said shaft comprises a plurality of axial abutments adapted to face each of said clamping shoes axially in said locked configuration such that said shaft is held axially in said locked configuration.

22. A device according to claim 19 wherein each of said plurality of clamps has circumferential slots, and wherein said maneuvering member comprises:

an annular ring concentric with said axis and being capable of an angular displacement; and

a plurality of pins extending from said annular ring and engaging said circumferential slots, said plurality of pins being at first circumferential ends of said circumferential slots when said plurality of clamps are in said unlocked configuration and said plurality of pins being at second circumferential ends of said circumferential slots when said plurality of clamps are in said locked configuration.

23. A device according to claim 22 wherein said plurality of pins are each provided with bearings adapted to bear against a corresponding one of said circumferential slots.

24. A device according to claim 22 wherein said angular displacement of said annular ring is controlled by a second motor comprising:

a disk-shaped armature fastened to said annular ring; and

a second field assembly coupled to said stator member of said device, said second field assembly being formed by at least one pair of circumferentially separated magnetic armatures capping without contacting a radially external periphery of said disk-shaped armature over separate angular sectors, each of said at least one pair of circumferentially separated magnetic armatures having two flanges forming opposing axial projections, each of said at least one pair of circumferentially separated magnetic armatures having at least one permanently magnetized ring portion coplanar with said axis, said at least one permanently magnetized ring portion generating a magnetic flux closing axially between said two flanges through said disk-shaped armature;

wherein said disk-shaped armature further comprises at least one plane coil having circular arc strands and radial strands, said circular arc strands forming an input and an output and being concentric with said axis, said radial strands connecting said circular arc strands so as to form at least one set of arcuate turns nested in each other but connected in series, said radial strands of each said at least one plane coil being grouped into at least one pair of groups formed of adjacent but separate radial strands so that, when current is applied between said input and said output of said at least one plane coil, all of said radial strands of each of said at least one pair of groups carry current in a same radial direction, each of said at least one pair of groups being disposed axially between said two flanges of a corresponding one of said at least one pair of circumferentially separated magnetic armatures; and

wherein said magnetic flux flows through said disk-shaped armature between said two flanges in a direction such that, when current is applied between said input and said output of said at least one plane coil, an interaction between said current flowing in said radial strands of said at least one pair of groups and said magnetic flux generates torque on said disk-shaped armature in one direction, an angular amplitude of said angular displacement of said annular ring being defined by a difference between an angle subtended by said two flanges and an angle subtended by said at least one pair of groups of said radial strands.

25. A device according to claim 22 wherein each of said clamping shoes is urged radially towards said axis by spring members operating on said annular ring.

26. A device according to claim 22 wherein said maneuvering ring is joined to a portion of said stator member by a plurality of elastic members operating in compression and mobile in a plane transverse to said axis so as to be operable about an unstable configuration, such that said plurality of elastic members are radially oriented at one of two stable extreme positions when said plurality of clamps are in one of said locked and unlocked configurations.

27. The device according to claim 11 wherein said at least one magnetic bearing is radially facing said ferromagnetic tubular portion of said field assembly.

28. The device according to claim 17 wherein said locking device is radially facing said ferromagnetic tubular portion of said field assembly.

29. The device according to claim 11 further comprising a locking device adapted to hold said shaft radially in a predetermined configuration and wherein said at least one magnetic bearing and said locking device radially face said ferromagnetic tubular portion of said field assembly.