Method and apparatus for maintaining temperature control of sterile fluid

• US 5,551,240 A
• Filed: 03/07/1995
• Issued: 09/03/1996
• Est. Priority Date: 03/16/1994
• Status: Expired due to Term

• Current Assignee: Microtek Medical Incorporated (Ecolab, Inc.)
• Original Assignee: Medical Company, Inc. (Ecolab, Inc.)
• Inventors: Faries, Durward I. Jr., Licata, Mark
• Primary Examiner(s): TAPOLCAI, WILLIAM E
• Application Number:
  US08/399,985
• Time in Patent Office: 546 Days
• Field of Search: 62/3.2, 62/3.6, 62/66, 62/75, 62/78, 62/135-138, 62/332, 604/113, 607/113
• US Class Current: 62/3.6
• CPC Class Codes: A61B 2050/0014 Cooling means
• CPC Class Codes: A61B 2050/105 Cabinets
• CPC Class Codes: A61B 46/10 specially adapted for instruments, e.g. microscopes
• CPC Class Codes: A61B 50/10 Furniture specially adapted for surgical or diagnostic appliances or instruments
• CPC Class Codes: A61B 50/13 Trolleys, e.g. carts
• CPC Class Codes: A61F 7/0241 Apparatus for the preparation of hot packs, hot compresses, cooling pads, e.g. heaters or refrigerators
• CPC Class Codes: F25B 21/02 using Peltier effect; using Nernst-Ettinghausen effect
• CPC Class Codes: F25B 2321/0212 of electric power, current or voltage
• CPC Class Codes: F25B 25/00 Machines, plants or systems, using a combination of modes of operation covered by two or more of the groups F25B1/00 - F25B23/00
• CPC Class Codes: F25D 16/00 Devices using a combination of a cooling mode associated with refrigerating machinery with a cooling mode not associated with refrigerating machinery

Abstract

Sterile surgical fluid is maintained at substantially its freezing temperature to prevent both melting and formation of solid ice pieces in surgical slush and to provide a supply of near freezing fully liquid phase sterile fluid as required. Slush is initially formed in a refrigeration mode wherein a basin containing sterile fluid medium is cooled to well below the freezing temperature of the medium to thereby rapidly lower the medium temperature. Upon formation of the slush the system is placed in a maintain mode wherein the container temperature is kept at or near the freezing temperature of the medium to selectively provide either slush or near freezing liquid. In the preferred embodiment the maintain mode is effected by electrically energizing one or more thermoelectric modules and de-energizing a refrigeration system in which the refrigerant fluid is passed through an evaporator disposed in thermal energy transfer relation to the basin. In alternative embodiments the refrigeration system itself is controlled to keep the container temperature at or near the freezing point during the maintain mode.

Claims

1. Apparatus for providing surgical slush from a sterile fluid medium, said apparatus comprising:

a cabinet for housing the apparatus;

a basin disposed in said cabinet;

a refrigeration system in said housing for cooling said basin;

a sterile drape overlying said cabinet and conforming to said basin to define a drape container for receiving said fluid medium;

wherein said refrigeration system includes selectively actuable means for cooling said basin to a temperature substantially below the freezing temperature of said sterile fluid medium; and

selectively actuable maintain means for maintaining said basin at substantially said freezing temperature.

2. The apparatus of claim 1 wherein said maintain means comprises at least one thermoelectric module disposed in thermal energy transfer relation to said basin, and an electrical circuit for selectively energizing said at least one thermoelectric module.

3. The apparatus of claim 2 wherein said electrical circuit includes a timer for cyclically energizing and de-energizing said at least one thermoelectric module.

4. The apparatus of claim 2 wherein said electrical circuit includes:

a temperature sensor for sensing the temperature of said basin; and

means responsive to said temperature sensor for energizing and de-energizing said at least one thermoelectric module to maintain said basin at said freezing temperature.

5. The apparatus of claim 1 wherein said refrigeration system includes a refrigerant flow path having an evaporator disposed in thermal energy transfer relation to said basin, and wherein said maintain means includes means for reducing the rate of refrigerant fluid flow through said evaporator.

6. The apparatus of claim 1 wherein said refrigeration system includes a refrigerant flow path having an evaporator disposed in thermal energy transfer relation to said basin, and wherein said maintain means includes means for regulating the pressure of refrigerant fluid egressing said evaporator to increase the temperature of refrigerant fluid in said evaporator.

7. A method of providing sterile surgical slush comprising the steps of:

(a) reducing the temperature of a sterile surgical medium containing basin to a temperature substantially below the freezing temperature of said medium to form surgical slush; and

(b) maintaining the slush at a temperature substantially equal to the freezing temperature of the sterile fluid medium from which the slush was formed.

8. Apparatus for providing chilled liquid phase sterile fluid medium, said apparatus comprising:

a cabinet for housing the apparatus;

a basin disposed in said cabinet;

a refrigeration system in said housing for cooling said basin;

a sterile drape overlying said cabinet and conforming to said basin to define a drape container for receiving said fluid medium;

wherein said refrigeration system includes selectively actuable means for cooling said basin to a temperature slightly above the freezing temperature of said sterile fluid medium; and

selectively actuable maintain means for maintaining said basin at a selectable temperature.

9. The apparatus of claim 8 wherein said maintain means comprises at least one thermoelectric module disposed in thermal energy transfer relation to said basin, and an electrical circuit for selectively energizing said at least one thermoelectric module.

10. The apparatus of claim 9 wherein said electrical circuit includes a timer for cyclically energizing and de-energizing said at least one thermoelectric module.

11. The apparatus of claim 9 wherein said electrical circuit includes:

a temperature sensor for sensing the temperature of said basin; and

means responsive to said temperature sensor for energizing and de-energizing said at least one thermoelectric module to maintain said basin at said selectable temperature.

12. The apparatus of claim 8 wherein said refrigeration system includes a refrigerant flow path having an evaporator disposed in thermal energy transfer relation to said basin, and wherein said maintain means includes means for reducing the rate of refrigerant fluid flow through said evaporator.

13. The apparatus of claim 8 wherein said refrigeration system includes a refrigerant flow path having an evaporator disposed in thermal energy transfer relation to said basin, and wherein said maintain means includes means for regulating the pressure of refrigerant fluid egressing said evaporator to increase the temperature of refrigerant fluid in said evaporator.

14. A method of providing chilled liquid phase sterile surgical medium comprising the steps of:

(a) reducing the temperature of a sterile surgical medium containing basin to a temperature at or below the freezing temperature of said medium; and

(b) maintaining the medium at a temperature slightly above the freezing temperature of the sterile fluid medium.

15. The method of providing a chilled liquid phase of a sterile medium in a container for use during a surgical procedure, said method comprising the steps of:

(a) in a selectively actuable refrigeration mode, cooling said container to a temperature substantially below the freezing temperature of said sterile medium; and

(b) in a selectively actuable maintain mode, maintaining said container substantially at a temperature slightly above the freezing temperature of said sterile medium.

16. The method of claim 15 wherein step (b) includes electrically energizing at least one thermoelectric module disposed in thermal energy transfer relation to said container.

17. The method of claim 16 wherein step (a) includes cooling said container by placing an evaporator in thermal energy transfer relation therewith, and flowing a refrigerant fluid through a refrigeration cycle flow path including a compressor, a condenser and said evaporator.

18. The method of claim 17 wherein, during said maintain mode, refrigerant fluid flow through said refrigeration cycle flow path is terminated.

19. The method of claim 18 wherein, during said refrigeration mode, said at least one thermoelectric module is de-energized.

20. The method of claim 17 further including the step of:

in said maintain mode, cyclically energizing and de-energizing said at least one thermoelectric module.

21. The method of claim 17 further including the steps of, in said maintain mode:

(b.1) sensing the temperature at said container; and

(b.2) energizing and de-energizing said at least one thermoelectric module as a function of the temperature sensed in step (b.1) to maintain said container substantially at a temperature slightly above the freezing temperature of said sterile medium.

22. The method of claim 15 wherein step (a) includes cooling said container by placing an evaporator in thermal energy transfer relation therewith, and flowing a refrigerant fluid through a refrigeration cycle flow path including a compressor, a condenser and said evaporator.

23. The method of claim 22 wherein step (b) includes reducing the rate of refrigerant fluid flow through said evaporator relative to the flow through said evaporator during step (a).

24. The method of claim 23 wherein the step of reducing includes, in said maintain mode, establishing a shunt path for some of said refrigerant fluid to bypass said compressor and evaporator.

25. The method of claim 22 wherein step (b) includes regulating the pressure of refrigerant fluid egressing said evaporator to thereby increase the temperature of the refrigerant fluid in the evaporator relative to the evaporator refrigerant fluid temperature in the refrigeration mode.

26. The method of claim 15 wherein step (a) includes cooling said container to a temperature substantially below 0°

F.

27. The method of claim 15 wherein said sterile medium is a normal solution of sodium chloride having a freezing temperature of approximately 30.9°

F., and wherein step (a) includes cooling said basin to a temperature of at most -10°

F.