Tilt rate compensation implement system and method

• US 5,551,518 A
• Filed: 12/19/1994
• Issued: 09/03/1996
• Est. Priority Date: 09/28/1994
• Status: Expired due to Term

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Stratton, Kenneth L.
• Primary Examiner(s): Reese, Randolph A.
• Assistant Examiner(s): WARNICK IV, SPENCER K
• Application Number:
  US08/314,473
• Time in Patent Office: 624 Days
• Field of Search: 172/4.5, 172/4, 172/812, 364/424.07, 37/414, 37/382
• US Class Current: 172/4.5
• CPC Class Codes: E02F 3/845 using mechanical sensors to determine the blade position, e.g. inclinometers, gyroscopes, pendulums

Abstract

A tilt rate compensating implement system and method utilizes first hand second sensors for sensing the position of the rod end portion of first and second implement lift jacks. A controller calculates a tilt angle of the implement based on a difference in the amount of extension of the lift jacks. An inclinometer senses an angle of the frame relative to a predetermined plane and a tilt rate sensor senses the rate of change of the frame angle relative to said plane. A corrected frame angle based on signals from the inclinometer and tilt rate sensors is combined with the implement tilt angle to provide a corrected implement tilt angle. A display device displays the corrected implement tilt angle. The controller compares the corrected implement tilt angle to the desired implement tilt angle and actuates a fluid operated system to move a tilt jack in response to a difference between the desired and corrected implement tilt angles. The tilt angle control system is particularly suited for use on a bulldozer.

Claims

1. A tilt angle control system for a geographic surface altering implement;

comprising;

a frame;

first and second lift jacks each having first and second end portions and being connected at the first end portion to said frame and at the second end portion to an implement, said second end portions being extensibly movable relative to the first end portions in response to elevational movement of said implement;

first sensing means for sensing the position of the first end portion of the first lift jack relative to the second end portion of the first lift jack and delivering a responsive first position signal;

second sensing means for sensing the position of the first end portion of the second lift jack relative to the second end portion of the second lift jack and delivering a responsive second position signal;

third sensing means for sensing a tilt angle of the frame relative to a predetermined plane and delivering a responsive frame tilt angle signal;

fourth sensing means for sensing the rate of change of the frame tilt angle relative to the predetermined plane and delivering a responsive rate of change signal;

control means for receiving said first, second, frame tilt angle, and rate of change signals, determining an implement tilt angle relative to the frame based on the first and second signals, determining a frame tilt angle based on the frame tilt angle signal, determining a corrected frame tilt angle based on the frame tilt angle and rate of change signals, combining the implement tilt angle and the corrected frame tilt angle and delivering a responsive corrected actual implement tilt angle signal.

2. A tilt angle control system, as set forth in claim 1, including display means for receiving said corrected actual implement tilt angle signal and indicating a corrected actual implement tilt angle relative to the predetermined plane.

3. A tilt angle control system, as set forth in claim 2, wherein said display means includes a monitor connected to said control means, said monitor pictorially displaying the corrected actual implement tilt angle relative to a baseline representing the predetermined plane.

4. A tilt angle control system, as set forth in claim 2, wherein said display means includes an indicator connected to said control means and numerically displaying said corrected actual implement tilt angle relative to said predetermined plane.

5. A tilt angle control system, as set forth in claim 2, wherein said predetermined plane being a horizontal plane.

6. A tilt angle control system, as set forth in claim 1, wherein said control means including a processor having a memory, said processor calculating the corrected frame tilt angle in accordance with the following equation:

β

=₀ ∫

^t dβ

/dt+β

₀

where;

β

=The corrected frame tilt angle.

dβ

/dt=The rate of change signal.

β

.sub. = The frame tilt angle based on the frame tilt angle signal.

7. A tilt angle control system, as set forth in claim 6, wherein the control means determines the implement tilt angle in accordance with the following equation:

γ

=Arctan (T₁ -T₂)/D

where;

γ

=The implement tilt angle.

T₁ =The magnitude of the distance between the first and second end portions of the first lift jack.

T₂ =The magnitude of the distance between the first and second end portions of the second lift jack.

D=The distance between the second end portions of the first and second lift jacks.

8. A tilt angle control system, as set forth in claim 7, wherein said corrected actual implement tilt angle is the sum of the corrected frame tilt angle and the implement tilt angle.

9. A tilt angle control system, as set forth in claim 2, including a command means for selecting an automatic control mode of operation, a display mode of operation, and a desired implement tilt angle, said control means comparing the corrected actual implement tilt angle to the desired implement tilt angle at the automatic control mode of operation and delivering an implement tilt control signal in response to said corrected actual implement tilt angle being greater or less than the desired implement tilt angle.

10. A tilt angle control system, as set forth in claim 9, including:

tilt jack means for tilting said implement in directions relative to said frame in response to receiving pressurized fluid flow, said tilt jack means being connected between said implement and frame;

a fluid operated implement control system connected to said control means and said tilt jack means, said fluid operated implement control system delivering pressurized fluid flow to said tilt jack means in response to receiving said implement tilt control signal, said tilt jack means moving said implement in a direction toward said desired implement tilt angle in response to receiving said pressurized fluid flow.

11. A tilt angle control system, as set forth in claim 10, wherein said tilt jack means includes a fluid operated tilt jack having a head end portion and a rod end portion, and wherein said fluid operated implement control system having a valve means for receiving said implement tilt control signal and directing pressurized fluid flow to a selected one of the head and rod ends of the fluid operated tilt jack, said valve means being connected to said control means and said fluid operated tilt jack.

12. A tilt angle control system, as set forth in claim 11, wherein said valve means includes an electrohydraulic control valve having first and second positions and being movable between said first and second positions, said valve means delivering pressurized fluid flow to one of the rod and head ends of the fluid operated tilt jack at the first position of the electrohydraulic control valve and to the other of the rod and head ends of the fluid operated tilt jack at the second position of the electrohydraulic control valve.

13. A tilt angle control system, as set forth in claim 9, wherein said third sensing means includes an inclinometer mounted on said frame at a preselected location relative to a longitudinal centerline of the frame, said fourth sensing means includes tilt rate sensor mounted on said frame at a preselected location relative to the longitudinal centerline of the frame, said inclinometer and tilt rate sensor sensing tilting movement of the frame about said longitudinal centerline, said inclinometer and tilt rate sensor being connected to said control means.

14. A tilt angle control system, as set forth in claim 9 wherein said control means includes a processor having a memory.

15. A method for determining a corrected tilt angle of an implement pivotally connected to a frame and first and second, spaced apart lift jacks, said lift jacks being connected to the frame;

comprising the steps of;

sensing a position of a first end portion of the first lift jack relative to a second end portion of the first lift jack;

sensing a position of a first end portion of the second lift jack relative to a second end portion of the second lift jack;

sensing a tilt angle of the frame relative to a predetermined plane;

sensing a rate of change of tilting of said frame relative to said predetermined plane;

calculating an implement tilt angle based on the relative positions of the first and second end portions of the first and second lift jacks;

calculating a corrected frame tilt angle based on the frame tilt angle and the rate of change of tilting of said frame; and

calculating a corrected implement tilt angle based on the implement tilt angle and the corrected frame tilt angle.

16. A method, as set, forth in claim 15, including the steps of:

selecting said predetermined plane; and

initializing said frame position relative to said predetermined plane.

17. A method, as set forth, in claim 15, including the step of displaying said corrected implement tilt angle relative to said predetermined plane.

18. A method, as set forth in claim 15, including the steps of:

selecting an automatic control mode of operation;

comparing the corrected implement tilt angle to a desired implement tilt angle;

moving the implement from the corrected implement tilt angle toward the desired implement tilt angle.

19. A method, as set forth in claim 18, wherein the step of moving the implement from the corrected implement tilt angle toward the desired implement includes the steps of:

increasing the corrected implement tilt angle in response to the corrected implement being less than the desired implement tilt angle; and

decreasing the corrected implement tilt angle in response to the corrected implement tilt angle being greater than the desired implement tilt angle.

20. A method, as set forth in claim 16, wherein said step of calculating a corrected frame tilt angle includes the step of integrating the frame tilt angle rate of change from zero to a predetermined period of time.