Multilayer heat processable vacuum coatings with metallic properties

• US 5,552,180 A
• Filed: 06/06/1995
• Issued: 09/03/1996
• Est. Priority Date: 11/29/1991
• Status: Expired due to Term

• Current Assignee: Vitro Flat Glass LLC (Compagnie De Saint-Gobain)
• Original Assignee: PPG Industries Incorporated (Nouryon BV)
• Inventors: Finley, James J., Arbab, Mehran, Waynar, Thomas J.
• Primary Examiner(s): UTECH, BENJAMIN L
• Application Number:
  US08/471,662
• Time in Patent Office: 455 Days
• Field of Search: 427/165, 427/166, 427/167, 427/376.2, 427/419.7, 204/192.27, 204/192.28
• US Class Current: 427/165
• CPC Class Codes: C03C 17/09 by deposition from the vapour phase
• CPC Class Codes: C03C 17/225 Nitrides
• CPC Class Codes: C03C 17/245 by deposition from the vapour phase
• CPC Class Codes: C03C 17/3435 comprising a nitride, oxynitride, boronitride or carbonitride
• CPC Class Codes: C03C 17/3441 comprising carbon, a carbide or oxycarbide
• CPC Class Codes: C03C 17/36 at least one coating being a metal
• CPC Class Codes: C03C 17/3605 Coatings of the type glass/metal/inorganic compound
• CPC Class Codes: C03C 17/3607 Coatings of the type glass/inorganic compound/metal
• CPC Class Codes: C03C 17/3615 Coatings of the type glass/metal/other inorganic layers, at least one layer being non-metallic
• CPC Class Codes: C03C 17/3618 Coatings of type glass/inorganic compound/other inorganic layers, at least one layer being metallic
• CPC Class Codes: C03C 17/3626 one layer at least containing a nitride, oxynitride, boronitride or carbonitride
• CPC Class Codes: C03C 17/3642 the multilayer coating containing a metal layer
• CPC Class Codes: C03C 17/3652 the coating stack containing at least one sacrificial layer to protect the metal from oxidation
• CPC Class Codes: C03C 17/366 Low-emissivity or solar control coatings
• CPC Class Codes: C03C 17/3689 one oxide layer being obtained by oxidation of a metallic layer
• CPC Class Codes: C03C 17/40 all coatings being metal coatings
• CPC Class Codes: C03C 2217/23 Mixtures
• CPC Class Codes: C03C 2217/27 Mixtures of metals, alloys
• CPC Class Codes: C03C 2217/281 Nitrides
• CPC Class Codes: C03C 2217/78 Coatings specially designed to be durable, e.g. scratch-resistant
• CPC Class Codes: C23C 14/0641 : Nitrides C23C14/0617 takes precedence
• CPC Class Codes: C23C 14/0676 : Oxynitrides
• CPC Class Codes: C23C 14/08 : Oxides C23C14/10 takes precedence
• CPC Class Codes: C23C 14/185 : by cathodic sputtering

Abstract

A temperable coated article with metallic properties is prepared by coating a glass substrate with a metal-containing film such as titanium nitride, which ordinarily oxidizes at high temperature, overcoating with a protective layer of a silicon compound which forms a durable layer and prevents oxidation of the underlying metal-containing film and undercoating with a stabilizing metal-containing layer. The coated article can be tempered without losing its metallic properties to oxidation.

Claims

1. A method of making a tempered coated article having a metallic appearance comprising the steps of:

depositing on a surface of a glass substrate a stabilizing metallic film selected from the group consisting of titanium, zirconium, tantalum, chromium, niobium, nickel-chromium alloys and aluminum nitride;

depositing a metal compound film on the stabilizing film;

depositing a protective layer comprising a silicon or silicon alloy dielectric over the metal compound film to prevent oxidation of the metal compound film upon heating; and

heating the glass substrate having the stabilizing metallic film, the metal compound film and the protective layer defined as a coated substrate to a temperature sufficient to temper the glass substrate, to increase the transmission of the coated substrate in the wavelength range of 400-800 nanometers, to decrease solar transmission of the coated substrate in the wavelength range of 800 to 2100 nanometers and to oxidize the stabilizing metallic film.

2. The method according to claim 1, wherein said metal compound film is selected from the group consisting of metals, metal borides, metal nitrides, metal carbides and metal oxynitrides.

3. The method according to claim 2, wherein the metal compound film is selected from the group consisting of chromium nitride, titanium nitride, titanium boride, titanium carbide, zirconium nitride, hafnium nitride, tantalum nitride, niobium nitride, titanium oxynitride, zirconium oxynitride, chromium oxynitride, hafnium oxynitride, tantalum oxynitride, and niobium oxynitride.

4. The method according to claim 1, wherein said protective layer is selected from the group consisting of the nitrides, oxides and oxynitrides of silicon and silicon-metal alloys.

5. The method according to claim 4, wherein said protective layer is selected from the group consisting of silicon oxide, silicon nitride, silicon oxynitride, silicon-nickel oxide, silicon-nickel nitride, silicon-nickel oxynitride, silicon-aluminum oxide, silicon-aluminum nitride, silicon aluminum oxynitride, silicon-iron oxide, silicon-iron nitride, silicon-iron oxynitride, silicon-chromium nitride, silicon-chromium oxynitride, silicon-nickel-chromium oxide, silicon nickel-chromium nitride, silicon-nickel-chromium oxynitride, silicon boron oxide, silicon boron nitride and silicon boron oxynitride.

6. The method according to claim 1, further comprising the step of depositing an additional layer between said metal compound film and said protective layer.

7. The method according to claim 6, wherein said additional layer is selected from the group consisting of silicon, titanium, a silicon-metal alloy, nitrides, oxides and oxynitrides thereof.

8. The method according to claim 7, wherein the additional layer is selected from the group consisting of aluminum nitride, silicon and silicon-metal alloys.

9. The method according to claim 1, wherein the coated glass substrate is heated to a temperature of about 700°

C. and is tempered.

10. The method according to claim 1, wherein the glass substrate is a tinted glass.

11. The method according to claim 1, wherein said metal compound film is selected from the group consisting of metal borides, metal carbides and metal oxynitrides.

12. The method according to claim 1, wherein said protective layer is selected from the group consisting of the nitrides and oxynitrides of silicon and silicon-metal alloys.

13. The method according to claim 12, wherein said protective layer is selected from the group consisting of silicon nitride, silicon oxynitride, silicon-nickel oxide, silicon-nickel nitride, silicon-nickel oxynitride, silicon-aluminum nitride, silicon aluminum oxynitride, silicon-iron oxide, silicon-iron nitride, silicon-iron oxynitride, silicon-chromium nitride, silicon-chromium oxynitride, silicon-nickel-chromium oxide, silicon-nickel-chromium nitride, silicon-nickel-chromium oxynitride, silicon-boron oxide, silicon boron nitride and silicon boron oxynitride.

14. The method according to claim 1, wherein the metal compound film is niobium nitride.

15. The method according to claim 1, wherein said protective layer is selected from the group consisting of the nitrides, and oxynitrides of silicon and silicon metal alloys.

16. The method according to claim 1, wherein said protective layer is selected from the group consisting of silicon nitride, silicon oxynitride, silicon-nickel oxide, silicon-nickel nitride, silicon-nickel oxynitride, silicon-aluminum nitride, silicon aluminum oxynitride, silicon-iron oxide, silicon-iron nitride, silicon-iron oxynitride, silicon-chromium nitride, silicon-chromium oxynitride, silicon-nickel-chromium oxide, silicon-nickel-chromium nitride, silicon-nickel-chromium oxynitride, silicon-boron oxide, silicon boron nitride and silicon boron oxynitride.

17. The method according to claim 1, wherein the step of depositing a stabilizing metallic film includes the step of sputtering a stabilizing metallic film on the surface of the glass substrate and the step of depositing a metal compound film includes the step of sputtering a metal compound film.

18. The method according to claim 17, wherein the metal compound film is selected from the group consisting of titanium boride, titanium carbide, titanium oxynitride, zirconium oxynitride, chromium oxynitride, hafnium oxynitride, tantalum oxynitride, and niobium oxynitride.

19. The method according to claim 18, wherein the protective layer is selected from the group consisting of the nitrides and oxynitrides of silicon and silicon-metal alloys.

20. The method according to claim 19, wherein said protective layer is selected from the group consisting of silicon oxide, silicon nitride, silicon oxynitride, silicon-nickel oxide, silicon-nickel nitride, silicon-nickel oxynitride, silicon-aluminum nitride, silicon aluminum oxynitride, silicon-iron oxide, silicon-iron nitride, silicon-iron oxynitride, silicon-chromium nitride, silicon-chromium oxynitride, silicon-nickel-chromium oxide, silicon-nickel-chromium nitride, silicon-nickel-chromium oxynitride, silicon-boron oxide, silicon boron nitride and silicon boron oxynitride.

21. The method according to claim 1, wherein the stabilizing metallic film is selected from the group consisting of nickel-chromium alloys and aluminum nitride.

24. The method according to claim 21, wherein the metal compound film is selected from the group consisting of titanium boride, titanium carbide, titanium oxynitride, zirconium oxynitride, chromium oxynitride, hafnium oxynitride, tantalum oxynitride, and niobium oxynitride.

25. The method according to claim 24, wherein said protective layer is selected from the group consisting of silicon nitride, silicon oxynitride, silicon nickel oxide, silicon-nickel nitride, silicon-nickel oxynitride, silicon-aluminum nitride, silicon aluminum oxynitride, silicon-iron oxide, silicon-iron nitride, silicon-iron oxynitride, silicon-chromium nitride, silicon-chromium oxynitride, silicon-nickel-chromium oxide, silicon-nickel-chromium nitride, silicon-nickel-chromium oxynitride, silicon-boron oxide, silicon boron nitride and silicon boron oxynitride.

26. The method according to claim 21, wherein said protective layer is selected from the group consisting of the nitrides, oxides and oxynitrides of silicon and silicon-metal alloys.

22. The method according to claim 22, wherein said metal compound film is selected from the group consisting of metal borides, metal carbides and metal oxynitrides.

23. The method according to claim 22, wherein said protective layer is selected from the group consisting of the nitrides and oxynitrides of silicon and silicon-metal alloys.