Apparatus for automatically adjusting the cutting horizon of a mining extraction apparatus

• US 5,553,925 A
• Filed: 03/31/1995
• Issued: 09/10/1996
• Est. Priority Date: 04/27/1994
• Status: Expired due to Fees

• Current Assignee: DBT Deutsche Bergbau-Technik GmbH (Rag-Stiftung)
• Original Assignee: Westfalia Becorit Industrietechnik GmbH (Caterpillar Incorporated)
• Inventors: Merten, Gerhard, Hoelken, Thomas
• Primary Examiner(s): Bagnell, David J.
• Application Number:
  US08/414,216
• Time in Patent Office: 529 Days
• Field of Search: 299/1.1, 299/1.6, 299/1.7, 299/32, 299/34.08
• US Class Current: 299/1.1
• CPC Class Codes: E21C 35/125 Means for inclining the conveyor
• CPC Class Codes: E21C 35/24 Remote control specially adapted for machines for slitting or completely freeing the mineral control in general G05

Abstract

According to the invention, automatic adjustment of the cutting horizon of a cutter installation or other mining installation is effected with the aid of recognition sensors which detect the footwall rock interface and which are disposed distributed over the length of the cutter or machine guide, wherein the measuring signals from the recognition sensors are acquired by an electronic evaluation and control unit and are utilized in the sense of automatically controlling the adjusting cylinders.

Claims

1. An apparatus for adjusting a cutting horizon of a mining machine of the type which is guided along a machine guide positioned at a mining face having a footwall rock interface, the apparatus comprising;

a machine guide;

an electronic evaluation and control unit;

a plurality of recognition sensors to detect the footwall rock interface, said sensors being connected via transmission lines to said electronic evaluation and control unit to transmit measuring signals thereto;

a plurality of hydraulic adjusting cylinders having moveable pistons, said cylinders being connected to said electronic evaluation and control unit to receive an output therefrom and associated with said machine guide to adjust said machine guide relative to said mining face;

wherein said plurality of recognition sensors are disposed distributed along said machine guide, said electronic evaluation and control unit processes said measuring signals to produce said output, and said plurality of hydraulic adjusting cylinders use said output to adjust said machine guide and, thereby, the cutting horizon of the mining machine.

2. An apparatus according to claim 1 wherein said recognition sensors consist of optical sensor heads which detect different reflectances of footwall rock and coal.

3. An apparatus according to claim 1, wherein said machine guide consists of a plough guide which is disposed adjacent the cutting or mining face on a movable conveyor and which is provided with a sliding track, which sliding track can be supported on the footwall, to serve as a delimitation for the cut of the cutter, and on which sliding track said recognition sensors are disposed.

4. An apparatus according to claim 3, wherein said sliding track has a plurality of recesses and wherein said recognition sensors are disposed in said recesses.

5. An apparatus according to claim 4, wherein said sliding track is formed from sliding rails and said recognition sensors are disposed on face ends of said sliding rails.

6. An apparatus according to claim 4, wherein said recognition sensors are disposed over the length of said machine guide at spacings of 6-25 m in relation to each other.

7. An apparatus according to claim 4, wherein said recognition senors consists of optical sensor heads which detect different reflections of footwall rock and coal, said optical sensor heads are connected via optical waveguides or fibre optics to transmitter stations provided with light sources and to receiver stations which receive reflected light, wherein said machine guide has a movable conveyor, said transmitter and receiver stations are disposed on one of said machine guide or said conveyor, and said light sources are selected from the group consisting of light emitting diodes and laser diodes.

8. An apparatus according to claim 4, wherein said electronic evaluation and control unit which processes measuring signals of one or more recognition sensors, is connected to said adjusting cylinder or to a group of adjusting cylinders to transmit said output thereto for electrohydraulic actuation of said cylinders.

9. An apparatus according to claim 4, wherein said electronic evaluation and control unit is provided with an electronic device for determining average values from said measuring signals and for controlling said adjusting cylinders in accordance with said average values.

10. An apparatus according to claim 4, including displacement measuring sensors which are associated with said adjusting cylinders to determine the piston position of the cylinders and said sensors are connected, via a transmission line which transmits the displacement measurement signals, to the electronic evaluation and control unit, the arrangement being such that the electronic evaluation and control unit controls the piston stroke of the adjusting cylinders in a metered manner.

11. An apparatus according to claim 4, wherein said apparatus further comprises a boom or outrigger control system which is formed from advance mechanisms of a support frame, and a boom rod or outrigger assembly linked to said conveyor and supported and guided in said support frame.

12. An apparatus according to claim 3, wherein said sliding track is formed from sliding rails and said recognition sensors are disposed on face ends of said sliding rails.

13. An apparatus according to claim 12, wherein said recognition sensors are disposed over the length of said machine guide at spacings of 6-25 m in relation to each other.

14. An apparatus according to claim 12, wherein said recognition senors consists of optical sensor heads which detect different reflections of footwall rock and coal, said optical sensor heads are connected via optical waveguides or fibre optics to transmitter stations provided with light sources and to receiver stations which receive reflected light, wherein said machine guide has a movable conveyor, said transmitter and receiver stations are disposed on one of said machine guide or said conveyor, and said light sources are selected from the group consisting of light emitting diodes and laser diodes.

15. An apparatus according to claim 12, wherein said electronic evaluation and control unit which processes measuring signals of one or more recognition sensors, is connected to said adjusting cylinder or to a group of adjusting cylinders to transmit said output thereto for electrohydraulic actuation of said cylinders.

16. An apparatus according to claim 12, wherein said electronic evaluation and control unit is provided with an electronic device for determining average values from said measuring signals and for controlling said adjusting cylinders in accordance with said average values.

17. An apparatus according to claim 12, including displacement measuring sensors which are associated with said adjusting cylinders to determine the piston position of the cylinders and said sensors are connected, via a transmission line which transmits the displacement measurement signals, to the electronic evaluation and control unit, the arrangement being such that the electronic evaluation and control unit controls the piston stroke of the adjusting cylinders in a metered manner.

18. An apparatus according to claim 12, wherein said apparatus further comprises a boom or outrigger control system which is formed from advance mechanisms of a support frame, and a boom rod or outrigger assembly linked to said conveyor and supported and guided in said support frame.

19. An apparatus according to claim 3, wherein said recognition sensors are disposed over the length of said machine guide at spacings of 6-25 m in relation to each other.

20. An apparatus according to claim 3, wherein said recognition senors consists of optical sensor heads which detect different reflections of footwall rock and coal, said optical sensor heads are connected via optical waveguides or fibre optics to transmitter stations provided with light sources and to receiver stations which receive reflected light, wherein said machine guide has a movable conveyor, said transmitter and receiver stations are disposed on one of said machine guide or said conveyor, and said light sources are selected from the group consisting of light emitting diodes and laser diodes.

21. An apparatus according to claim 3, wherein said electronic evaluation and control unit which processes measuring signals of one or more recognition sensors, is connected to said adjusting cylinder or to a group of adjusting cylinders to transmit said output thereto for electrohydraulic actuation of said cylinders.

22. An apparatus according to claim 3, wherein said electronic evaluation and control unit is provided with an electronic device for determining average values from said measuring signals and for controlling said adjusting cylinders in accordance with said average values.

23. An apparatus according to claim 3, including displacement measuring sensors which are associated with said adjusting cylinders to determine the piston position of the cylinders and said sensors are connected, via a transmission line which transmits the displacement measurement signals, to the electronic evaluation and control unit, the arrangement being such that the electronic evaluation and control unit controls the piston stroke of the adjusting cylinders in a metered manner.

24. An apparatus according to claim 3, wherein said apparatus further comprises a boom or outrigger control system which is formed from advance mechanisms of a support frame, and a boom rod or outrigger assembly linked to said conveyor and supported and guided in said support frame.

25. An apparatus according to claim 2, in which the optical sensor heads are connected via optical waveguides or fibre optics to transmitter stations provided with light sources and to receiver stations which receive reflected light, wherein said machine guide has a movable conveyor, said transmitter and receiver stations are disposed on one of said machine guide or said conveyor, and said light sources are selected from the group consisting of light emitting diodes and laser diodes.

26. An apparatus according to claim 25, wherein said optical waveguides or fibre optics leading to said optical sensor heads are guided through below said conveyor to the stowing side of the latter.

27. An apparatus according to claim 26, wherein said electronic evaluation and control unit which processes measuring signals of one or more recognition sensors, is connected to said adjusting cylinder or to a group of adjusting cylinders to transmit said output thereto for electrohydraulic actuation of said cylinders.

28. An apparatus according to claim 26, wherein said electronic evaluation and control unit is provided with an electronic device for determining average values from said measuring signals and for controlling said adjusting cylinders in accordance with said average values.

29. An apparatus according to claim 26, including displacement measuring sensors which are associated with said adjusting cylinders to determine the piston position of the cylinders and said sensors are connected, via a transmission line which transmits the displacement measurement signals, to the electronic evaluation and control unit, the arrangement being such that the electronic evaluation and control unit controls the piston stroke of the adjusting cylinders in a metered manner.

30. An apparatus according to claim 26, wherein said apparatus further comprises a boom or outrigger control system which is formed from advance mechanisms of a support frame, and a boom rod or outrigger assembly linked to said conveyor and supported and guided in said support frame.

31. An apparatus according to claim 25, wherein said electronic evaluation and control unit which processes measuring signals of one or more recognition sensors, is connected to said adjusting cylinder or to a group of adjusting cylinders to transmit said output thereto for electrohydraulic actuation of said cylinders.

32. An apparatus according to claim 25, wherein said electronic evaluation and control unit is provided with an electronic device for determining average values from said measuring signals and for controlling said adjusting cylinders in accordance with said average values.

33. An apparatus according to claim 25, including displacement measuring sensors which are associated with said adjusting cylinders to determine the piston position of the cylinders and said sensors are connected, via a transmission line which transmits the displacement measurement signals, to the electronic evaluation and control unit, the arrangement being such that the electronic evaluation and control unit controls the piston stroke of the adjusting cylinders in a metered manner.

34. An apparatus according to claim 25, wherein said apparatus further comprises a boom or outrigger control system which is formed from advance mechanisms of a support frame, and a boom rod or outrigger assembly linked to said conveyor and supported and guided in said support frame.

35. An apparatus according to claim 2, wherein said mining installation has a movable conveyor on a side adjacent the mining face said machine guide being disposed on said movable conveyor and said recognition sensors being disposed on said machine guide.

36. An apparatus according to claim 35, wherein said recognition sensors are disposed at a lower portion of said machine guide, directly above the footwall.

37. An apparatus according to claim 36, wherein said machine guide consists of a plough guide which is disposed adjacent the cutting or mining face on said movable conveyor and which is provided with a sliding track, which sliding track can be supported on the footwall, to serve as a delimitation for the cut of the cutter, and on which sliding track said recognition sensors are disposed.

38. An apparatus according to claim 37, in which the optical sensor heads are connected via optical waveguides or fibre optics to transmitter stations provided with light sources and to receiver stations which receive reflected light, wherein said machine guide has a movable conveyor, said transmitter and receiver stations are disposed on one of said machine guide or said conveyor, and said light sources are selected from the group consisting of light emitting diodes and laser diodes.

39. An apparatus according to claim 35, wherein said machine guide consists of a plough guide which is disposed adjacent the cutting or mining face on said movable conveyor and which is provided with a sliding track, which sliding track can be supported on the footwall, to serve as a delimitation for the cut of the cutter, and on which sliding track said recognition sensors are disposed.

40. An apparatus according to claim 39, wherein said sliding track is formed from sliding rails and said recognition sensors are disposed on face ends of said sliding rails.

41. An apparatus according to claim 40, wherein said recognition sensors are disposed over the length of said machine guide at spacings of 6-25 m in relation to each other.

42. An apparatus according to claim 41, in which the optical sensor heads are connected via optical waveguides or fibre optics to transmitter stations provided with light sources and to receiver stations which receive reflected light, wherein said machine guide has a movable conveyor, said transmitter and receiver stations are disposed on one of said machine guide or said conveyor, and said light sources are selected from the group consisting of light emitting diodes and laser diodes.

43. An apparatus according to claim 42, wherein said electronic evaluation and control unit which processes measuring signals of one or more recognition sensors, is connected to said adjusting cylinder or to a group of adjusting cylinders to transmit said output thereto for electrohydraulic actuation of said cylinders.

44. An apparatus according to claim 43, wherein said electronic evaluation and control unit is provided with an electronic device for determining average values from said measuring signals and for controlling said adjusting cylinders in accordance with said average values.

45. An apparatus according to claim 44, including displacement measuring sensors which are associated with said adjusting cylinders to determine the piston position of the cylinders and said sensors are connected, via a transmission line which transmits the displacement measurement signals, to the electronic evaluation and control unit, the arrangement being such that the electronic evaluation and control unit controls the piston stroke of the adjusting cylinders in a metered manner.

46. An apparatus according to claim 45, wherein said apparatus further comprises a boom or outrigger control system which is formed from advance mechanisms of a support frame, and a boom rod or outrigger assembly linked to said conveyor and supported and guided in said support frame.

47. An apparatus according to claim 2, wherein said machine guide consists of a plough guide which is disposed adjacent the cutting or mining face on said movable conveyor and which is provided with a sliding track, which sliding track can be supported on the footwall, to serve as a delimitation for the cut of the cutter, and on which sliding track said recognition sensors are disposed.

48. An apparatus according to claim 2, wherein said recognition sensors are disposed over the length of said machine guide at spacings of 6-25 m in relation to each other.

49. An apparatus according to claim 2, wherein said electronic evaluation and control unit which processes measuring signals of one or more recognition sensors, is connected to said adjusting cylinder or to a group of adjusting cylinders to transmit said output thereto for electrohydraulic actuation of said cylinders.

50. An apparatus according to claim 2, wherein said electronic evaluation and control unit is provided with an electronic device for determining average values from said measuring signals and for controlling said adjusting cylinders in accordance with said average values.

51. An apparatus according to claim 2, including displacement measuring sensors which are associated with said adjusting cylinders to determine the piston position of the cylinders and said sensors are connected, via a transmission line which transmits the displacement measurement signals, to the electronic evaluation and control unit, the arrangement being such that the electronic evaluation and control unit controls the piston stroke of the adjusting cylinders in a metered manner.

52. An apparatus according to claim 2, wherein a apparatus further comprises a boom or outrigger control system which is formed from advance mechanisms of a support frame, and a boom rod or outrigger assembly linked to said conveyor and supported and guided in said support frame.

53. An apparatus according to claim 1, wherein said mining installation has a movable conveyor on a side adjacent the mining face said machine guide being disposed on said movable conveyor and said recognition sensors being disposed on said machine guide.

54. An apparatus according to claim 53 wherein said recognition sensors are disposed at a lower portion of said machine guide, directly above the footwall.

55. An apparatus according to claim 54, wherein said machine guide consists of a plough guide which is disposed adjacent the cutting or mining face on said movable conveyor and which is provided with a sliding track, which sliding track can be supported on the footwall, to serve as a delimitation for the cut of the cutter, and on which sliding track said recognition sensors are disposed.

56. An apparatus according to claim 54, wherein said recognition sensors are disposed over the length of said machine guide at spacings of 6-25 m in relation to each other.

57. An apparatus according to claim 53, wherein said machine guide consists of a plough guide which is disposed adjacent the cutting or mining face on said movable conveyor and which is provided with a sliding track, which sliding track can be supported on the footwall, to serve as a delimitation for the cut of the cutter, and on which sliding track said recognition sensors are disposed.

58. An apparatus according to claim 53, wherein said recognition sensors are disposed over the length of said machine guide at spacings of 6-25 m in relation to each other.

59. An apparatus according to claim 53, wherein said recognition senors consists of optical sensor heads which detect different reflections of footwall rock and coal, said optical sensor heads are connected via optical waveguides or fibre optics to transmitter stations provided with light sources and to receiver stations which receive reflected light, wherein said machine guide has a movable conveyor, said transmitter and receiver stations are disposed on one of said machine guide or said conveyor, and said light sources are selected from the group consisting of light emitting diodes and laser diodes.

60. An apparatus according to claim 53, wherein said electronic evaluation and control unit which processes measuring signals of one or more recognition sensors, is connected to said adjusting cylinder or to a group of adjusting cylinders to transmit said output thereto for electrohydraulic actuation of said cylinders.

61. An apparatus according to claim 53, wherein said electronic evaluation and control unit is provided with an electronic device for determining average values from said measuring signals and for controlling said adjusting cylinders in accordance with said average values.

62. An apparatus according to claim 53, including displacement measuring sensors which are associated with said adjusting cylinders to determine the piston position of the cylinders and said sensors are connected, via a transmission line which transmits the displacement measurement signals, to the electronic evaluation and control unit, the arrangement being such that the electronic evaluation and control unit controls the piston stroke of the adjusting cylinders in a metered manner.

63. An apparatus according to claim 53, wherein said apparatus further comprises a boom or outrigger control system which is formed from advance mechanisms of a support frame, and a boom rod or outrigger assembly linked to said conveyor and supported and guided in said support frame.

64. An apparatus according to claim 1, wherein said recognition sensors are disposed over the length of said machine guide at spacings of 6-25 m in relation to each other.

65. An apparatus according to claim 64, wherein said spacings of said sensors is 10-15 m.

66. An apparatus according to claim 64, wherein said recognition senors consists of optical sensor heads which detect different reflections of footwall rock and coal, said optical sensor heads are connected via optical waveguides or fibre optics to transmitter stations provided with light sources and to receiver stations which receive reflected light, wherein said machine guide has a movable conveyor, said transmitter and receiver stations are disposed on one of said machine guide or said conveyor, and said light sources are selected from the group consisting of light emitting diodes and laser diodes.

67. An apparatus according to claim 64, wherein said electronic evaluation and control unit which processes measuring signals of one or more recognition sensors, is connected to said adjusting cylinder or to a group of adjusting cylinders to transmit said output thereto for electrohydraulic actuation of said cylinders.

68. An apparatus according to claim 64, wherein said electronic evaluation and control unit is provided with an electronic device for determining average values from said measuring signals and for controlling said adjusting cylinders in accordance with said average values.

69. An apparatus according to claim 64, including displacement measuring sensors which are associated with said adjusting cylinders to determine the piston position of the cylinders and said sensors are connected, via a transmission line which transmits the displacement measurement signals, to the electronic evaluation and control unit, the arrangement being such that the electronic evaluation and control unit controls the piston stroke of the adjusting cylinders in a metered manner.

70. An apparatus according to claim 64, wherein said apparatus further comprises a boom or outrigger control system which is formed from advance mechanisms of a support frame, and a boom rod or outrigger assembly linked to a conveyor and supported and guided in said support frame.

71. An apparatus according to claim 1, wherein said electronic evaluation and control unit which processes measuring signals of one or more recognition sensors, is connected to said adjusting cylinder or to a group of adjusting cylinders to transmit said output thereto for electrohydraulic actuation of said cylinders.

72. An apparatus according to claim 71, wherein said electronic evaluation and control unit is provided with an electronic device for determining average values from said measuring signals and for controlling said adjusting cylinders in accordance with said average values.

73. An apparatus according to claim 71, including displacement measuring sensors which are associated with said adjusting cylinders to determine the piston position of the cylinders and said sensors are connected, via a transmission line which transmits the displacement measurement signals, to the electronic evaluation and control unit, the arrangement being such that the electronic evaluation and control unit controls the piston stroke of the adjusting cylinders in a metered manner.

74. An apparatus according to claim 71, wherein a apparatus further comprises a boom or outrigger control system which is formed from advance mechanisms of a support frame, and a boom rod or outrigger assembly linked to said conveyor and supported and guided in said support frame.

75. An apparatus according to claim 1, wherein said electronic evaluation and control unit is provided with an electronic device for determining average values from said measuring signals and for controlling said adjusting cylinders in accordance with said average values.

76. An apparatus according to claim 75, including displacement measuring sensors which are associated with said adjusting cylinders to determine the piston position of the cylinders and said sensors are connected, via a transmission line which transmits the displacement measurement signals, to the electronic evaluation and control unit, the arrangement being such that the electronic evaluation and control unit controls the piston stroke of the adjusting cylinders in a metered manner.

77. An apparatus according to claim 75, wherein a apparatus further comprises a boom or outrigger control system which is formed from advance mechanisms of a support frame, and a boom rod or outrigger assembly linked to said conveyor and supported and guided in said support frame.

78. An apparatus according to claim 1, including displacement measuring sensors which are associated with said adjusting cylinders to determine the piston position of the cylinders and said sensors are connected, via a transmission line which transmits the displacement measurement signals, to the electronic evaluation and control unit, the arrangement being such that the electronic evaluation and control unit controls the piston stroke of the adjusting cylinders in a metered manner.

79. An apparatus according to claim 78, wherein a apparatus further comprises a boom or outrigger control system which is formed from advance mechanisms of a support frame, and a boom rod or outrigger assembly linked to said conveyor and supported and guided in said support frame.

80. An apparatus according to claim 1, wherein said apparatus further comprises a boom or outrigger control system which is formed from advance mechanisms of a support frame, and a boom rod or outrigger assembly linked to a conveyor and supported and guided in said support frame.