Method and device for manufacturing adhesive elements to be applied to a three-dimensional surface for the purpose of decorating it

• US 5,556,491 A
• Filed: 07/08/1993
• Issued: 09/17/1996
• Est. Priority Date: 07/10/1992
• Status: Expired due to Term

• Current Assignee: Airbus Operations SAS (Airbus SE)
• Original Assignee: Aerospatiale, CASO Conception Aeronautique Du Sud-Ouest
• Inventors: Obry, Philippe, Servanty, Guy
• Primary Examiner(s): Drodge, Joseph W.
• Application Number:
  US08/087,333
• Time in Patent Office: 1,167 Days
• Field of Search: 156/64, 156/353, 364/474.03, 364/474.24, 395/119, 395/125, 244/1 R, 244/129.1, 116/28 R, 40/615, 40/616, 40/212, 118/669, 118/696, 118/697
• US Class Current: 156/64
• CPC Class Codes: G05B 19/4099 Surface or curve machining, making 3D objects, e.g. desktop manufacturing
• CPC Class Codes: G05B 2219/49005 Map 2-D pattern on 3-D

Abstract

A method for manufacturing adhesive elements intended to be applied to a three-dimensional surface for the purpose of decorating it involves, starting from a three-dimensional model representing the surface to be decorated and physical references thereof, and a two-dimensional model constituting a projected "image" of the decoration, referencing the two-dimensional model in relation to the references of the three-dimensional model, carrying out projection computations so as to obtain a three-dimensional representation of the decoration referenced on the three-dimensional surface, and carrying out laying-out computations for this three-dimensional representation. Adhesive elements are then obtained by a cutting process driven from the computation data, and the references are marked on at least some of these elements by tracing driven from the data.

Claims

1. Process for manufacturing adhesive elements (8, 12, 19, 31-34) to be applied to a three-dimensional surface (7) for use in decorating it, the elements comprising two-dimensional elements to be adhered to areas of said three-dimensional surface, comprising

a) memorizing a three-dimensional model which consists of a mathematical representation of a three-dimensional surface (7) to be decorated,

b) memorizing the coordinates of reference lines and/or points (7a, 7b, 7c, 7d) of the three-dimensional surface (7) so as to obtain a referenced three-dimensional model,

c) memorizing a two-dimensional model consisting of a mathematical representation of outlines defining the areas to be decorated, projected in one plane,

d) carrying out transformation computations on the two-dimensional model to obtain a referenced two-dimensional model positioned in relation to reference lines and/or points,

e) carrying out computations on a projection of the referenced two-dimensional model onto the referenced three-dimensional model so as to obtain a mathematical representation of the outlines of the areas to be decorated on the three-dimensional surface, associated with the reference lines and/or points,

f) carrying out laying-out computations on the mathematical representation obtained in step (e) to obtain data representative of the layout of the outlines of the areas to be decorated and of the reference lines and/or points,

g) cutting out adhesive elements (8, 12, 19, 31-34) using a numerically-controlled cutting machine (3) driven by the data obtained in step (f),

h) and marking on at least some of said cut-out adhesive elements (8, 12, 19, 31-34), the reference points and/or lines, using a numerically-controlled tracing machine (5) driven from the data obtained in step (f).

2. Method according to claim 1, comprising, for an area of the three-dimensional surface to be decorated (e):

memorizing at least one control point corresponding to a location at which this area to be decorated is to be checked, said at least one control point being positioned in space in relation to the reference lines and/or points of the referenced three-dimensional model,

memorizing the coordinates of a target point on the referenced three-dimensional model, the target point corresponding substantially to the centre of the area to be decorated, and the coordinates of a straight line, known as the line of sight, passing through said target point and the at least one control point,

memorizing the coordinates in the referenced three-dimensional model, in a plane, referred to as the display plane, at right angles to the line of sight and containing the control point,

carrying out transformation computations on the referenced two-dimensional model to obtain a mathematical representation of the outlines of the area to be decorated in the display plane,

carrying out transformation computations on the referenced three-dimensional model so as to obtain a representation in a conical perspective along the line of sight, and with the control point of said three-dimensional model as its starting point,

carrying out transformation computations on the referenced two-dimensional model, in the display plane, so as to bring into line the reference lines and/or points of said two-dimensional model and of the three-dimensional model in a conical perspective,

carrying out computations on the projection of the two-dimensional model onto the three-dimensional model in a conical perspective, at right angles to the display plane, so as to obtain a mathematical representation of the outlines of the area to be decorated on the three-dimensional surface.

3. Method according to claim 2, applied to the decoration of an aircraft (7) with a front tapered end, a length with a constant cross section and rear tapered end, comprising:

for the areas to be decorated on the length with a constant cross section, memorizing a succession of control points situated along a control line parallel to the said length and of the same length as the constant cross section length

for the areas to be decorated of the front and rear tapered ends, memorizing two control points corresponding respectively to each of the ends of the aforesaid control line.

4. Method according to claim 1, comprising, for an area to be decorated on the three-dimensional surface:

carrying out transformation computations on the three-dimensional model to obtain, by approximation, a mathematical representation of a three-dimensional surface which can be laid out,

carrying out orthogonal projection computations on the outlines of the area to be decorated and the reference lines and/or points related to this area, so as to obtain a mathematical representation of said outlines and reference lines and/or points on the three-dimensional surface to be laid out,

carrying out laying-out computations on the mathematical representation obtained in the immediately preceding step so as to obtain data representative of the laying-out of the outlines of the areas to be decorated and of the reference lines and/or points.

5. Method according to claim 4 applied to the decoration of a three-dimensional surface, consisting of complex shapes, comprising:

memorizing a three-dimensional model, consisting of a series of constituent surfaces, referred to as blocks, connected to one another by boundary lines,

selecting all the blocks on the three-dimensional surface containing the outlines of the area to be decorated and the reference points and/or lines related to this area, and forming a subassembly of said three-dimensional surface,

memorizing data representative of the aforesaid subassembly of blocks,

carrying out transformation computations on this subassembly of blocks, to obtain, by approximation, a mathematical representation of a surface to be laid out.

6. Method according to claim 1, comprising producing two types of adhesive elements to fulfill different functions:

adhesive elements (31-34), referred to as decorative elements, defined by the areas (40-42) to be decorated,

adhesive elements (8, 12,

     19), referred to as positioning elements, to be applied to the three-dimensional surface (7) corresponding to reference lines and/or points (7a-7d) of the areas, to make it possible to position the decorative elements in relation to said reference lines and/or points.