Battery recharging system with signal-to-noise responsive falling voltage slope charge termination

• US 5,557,190 A
• Filed: 02/28/1994
• Issued: 09/17/1996
• Est. Priority Date: 02/28/1994
• Status: Expired due to Term

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Brotto, Daniele C.
• Primary Examiner(s): Wong, Peter S.
• Assistant Examiner(s): TSO, EDWARD H
• Application Number:
  US08/203,117
• Time in Patent Office: 932 Days
• Field of Search: 320/20, 320/22, 320/23, 320/24, 320/31, 320/39, 320/40, 320/21
• US Class Current: 320/161
• CPC Class Codes: H02J 7/007184 in response to battery voltage gradient

Abstract

The falling voltage slope charge termination routine is performed during intervals of the charging cycle in which signal-to-noise ratio is comparatively high. The falling voltage slope charge termination technique is automatically disabled or rendered less sensitive to noise during times when the signal-to-noise ratio is comparatively low. In this way, accurate charge termination is accomplished without error otherwise induced by voltage noise during charging. The charge termination technique responds quickly to a charged battery indication, since signal averaging to negate the effects of noise can be minimized or eliminated.

Claims

1. A method of charging a battery comprising the steps of:

applying a charging current to the battery;

for a first time interval, testing the battery to obtain data of battery voltage as a function of time and evaluating said data to determine if the time rate of change of said voltage is not positive during said first time interval;

terminating the application of charging current to the battery if said time rate of change is not positive during said first time interval;

after the completion of said first time interval, waiting for a second time interval;

after the completion of said second time interval, testing the battery to obtain data of battery voltage as a function of time and evaluating said data to determine if the time rate of change of said voltage is not positive at any time after said second time interval;

terminating the application of charging current to the battery if said time rate of change is not positive at any time after said second time interval.

2. The method of claim 1 further comprising establishing a predetermined charging time indicative of the approximate time required to fully charge a fully discharged battery and wherein said first time interval is a predetermined percentage of said charging time.

3. The method of claim 2 wherein said predetermined percentage is on the order of about 15 percent (15%).

4. The method of claim 1 wherein said first predetermined time is established adaptively, based on said data of battery voltage.

5. The method of claim 1 wherein said second predetermined time is established adaptively, based on said data of battery voltage.

6. The method of claim 1 further comprising terminating said second time interval when said battery voltage is above a predetermined voltage.

7. A method of charging a battery comprising the steps of:

applying a charging current to the battery;

for a first time interval, obtaining samples of battery voltage at a first predetermined sampling rate to obtain data of battery voltage as a function of time;

after completion of said first time interval, for a second time interval, obtaining samples of battery voltage at a second predetermined sampling rate longer than said first rate to obtain data of battery voltage as a function of time;

after completion of said second time interval, obtaining samples of battery voltage at a third predetermined sampling rate shorter than said second sampling rate;

evaluating said data to determine if the time rate of change of said voltage is not positive during said first time interval; and

terminating the application of charging current to the battery if said time rate of change is not positive during said first time interval.

8. The method of claim 7 wherein said first and third predetermined sampling rates are substantially equal.

9. The method of claim 7 further comprising establishing a predetermined charging time indicative of the approximate time required to fully charge a fully discharged battery and wherein said first time interval is a predetermined percentage of said charging time.

10. The method of claim 7 wherein said predetermined percentage is on the order of about 15 percent (15%).

11. The method of claim 7 further comprising storing said data of battery voltage in a data structure and wherein said second predetermined sampling rate is made longer than said first predetermined sampling rate by selective manipulation of the data stored in said data structure.

12. The method of claim 7 wherein said first predetermined time is established adaptively based on said data of battery voltage.

13. The method of claim 7 wherein said second predetermined time is established adaptively based on said data of battery voltage.

14. A method for charging a battery comprising steps of:

supplying charge current to the battery;

measuring the slope of the battery voltage verses time curve to determine when the supplying of charge current to the battery should be terminated;

obtaining battery voltage data during the measuring step at a first sampling rate in a first time interval when the slope of the voltage curve exceeds a predetermined value;

obtaining battery voltage data during the measuring step at a second sampling rate less than the first sampling rate in a second time interval when the slope of the voltage curve is less than the predetermined value; and

terminating the supplying of charge current when the slope of the battery voltage curve is not positive.

15. The method of claim 14 wherein the first sample rate is effectively decreased to the second sample rate by switching off the terminating step during the second time interval when the slope of the voltage curve is less than the predetermined value.

16. The method of claim 14 wherein the first sample rate is decreased to the second sample rate by storing the voltage data in a data structure and by selective manipulation of the data stored in the data structure.

17. The method of claim 14 wherein:

a predetermined charging time indicative of the approximate time required to fully charge a fully discharged battery is established and

said first time interval is a predetermined percentage of said charging time.

18. The method of claim 17 wherein said predetermined percentage is on the order of about 15 percent (15%).

19. The method of claim 14 wherein said first time interval is established adaptively based on said data of battery voltage.

20. The method of claim 14 wherein said second time interval is established adaptively based on said data of battery voltage.

21. The method of claim 14 wherein the second time interval is terminated when said battery voltage is above a predetermined voltage.

22. The method of claim 14 wherein battery voltage is obtained during the measuring step at a third sampling rate faster than the second sampling rate in a third time interval when the slope of the voltage curve exceeds the predetermined value.

23. The method of claim 22 wherein the first and third sample rates are equal.