Dual duct control system

• US 5,558,274 A
• Filed: 03/24/1995
• Issued: 09/24/1996
• Est. Priority Date: 03/24/1995
• Status: Expired due to Fees

• Current Assignee: Johnson Controls Technology Company (Johnson Controls International plc)
• Original Assignee: Johnson Service Company
• Inventors: Ben-Aissa, M. Nebil, Doran, Jerry J., Monroe, Dick, Jensen, Howard A.
• Primary Examiner(s): Sollecito, John M.
• Application Number:
  US08/409,704
• Time in Patent Office: 550 Days
• Field of Search: 236/13, 236/49.3, 165/26, 165/27, 165/16
• US Class Current: 236/13
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/64 using pre-stored data
• CPC Class Codes: F24F 11/76 by means responsive to temperature, e.g. bimetal springs
• CPC Class Codes: F24F 13/08 Air-flow control members, e.g. louvres, grilles, flaps or guide plates F24F7/013, F24F13/06 take precedence
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: F24F 2110/30 Velocity
• CPC Class Codes: F24F 3/052 Multiple duct systems, e.g. systems in which hot and cold air are supplied by separate circuits from the central station to mixing chambers in the spaces to be conditioned
• CPC Class Codes: G05D 23/1931 to control the temperature of one space

Abstract

The present invention relates to a dual duct control system for use in an environmental control system. The dual duct control system is preferably utilized in a dual duct VAV box. The control system advantageously receives room temperature values, mixed air flow values, and positions the actuators in response to temperature values and flow values. The dual duct control system preferably executes a shower algorithm implemented in software to position the actuators. The shower algorithm provides a scheme for incrementally adjusting the hot and cold air flow setpoints for the VAV box so the internal environment reaches a comfortable temperature within a minimum amount of time.

Claims

1. In an environment control system including a first duct for providing hot air and a second duct for providing cold air, a flow sensor circuit configured to determine combined flow of the hot air and the cold air and to provide a mixed flow signal representative of the combined flow, and a temperature sensor configured to measure temperature of the combined flow and to provide a temperature signal representative of the temperature, a dual duct control system, comprising:

a controller configured to individually control a hot flow of the hot air provided by the first duct and to individually control a cold flow of the cold air provided by the second duct, the controller comprising;

a zone command circuit providing a zone command responsive to a zone temperature set point and a zone temperature value;

a mixed temperature error circuit coupled to the zone command circuit providing a mixed temperature error signal responsive to the zone command and the temperature signal;

a mixed flow error circuit coupled to the zone command circuit providing a mixed flow error signal responsive to the zone command and the mixed flow signal;

a cold flow setpoint circuit coupled to the mixed temperature error circuit and the mixed flow error circuit providing a cold flow setpoint for controlling the cold flow responsive to the mixed temperature error signal and the mixed flow error signal; and

a hot flow setpoint circuit circuit coupled to the mixed temperature error circuit and the mixed flow error circuit providing a hot flow setpoint for controlling the hot flow responsive to the mixed temperature error signal and the mixed flow error signal.

2. The control system of claim 1 wherein the zone command is a function of a zone setpoint and a zone value.

3. The control system of claim 1 wherein the mixed temperature error circuit is operable to determine a mixed temperature setpoint and to provide the mixed temperature error signal as a function of the mixed temperature setpoint and the temperature signal.

4. The control system of claim 3 wherein the mixed temperature setpoint is determined responsive to the zone command.

5. The control system of claim 1 wherein the mixed flow error circuit is operable to determine a mixed flow setpoint and to provide the mixed flow error signal as a function of the mixed flow setpoint and the mixed flow signal.

6. The control system of claim 5 wherein the mixed flow setpoint is determined responsive to the zone command.

7. The control system of claim 1 wherein the hot flow setpoint and the cold flow setpoint are incremental adjustments from a previous hot flow setpoint and a previous cold flow setpoint, respectively.

8. The control system of claim 1 wherein the cold flow setpoint is a function of a difference between the mixed temperature error signal and the mixed flow error signal.

9. The control system of claim 1 wherein the hot flow setpoint is a function of a sum of the mixed temperature error signal and the mixed flow error signal.

10. In an environment control system including a first duct for providing a hot air flow and a second duct for providing a cold air flow, a flow sensor circuit configured to determine a combined flow of the hot air flow and the cold air flow and to provide a mixed flow signal representative of the combined flow, and a temperature sensor configured to measure a temperature of the combined flow and to provide a temperature signal representative of the temperature, a method of controlling an environmental zone comprising:

providing a zone command responsive to a zone temperature set point and a zone temperature value;

determining a mixed temperature error responsive to the zone command and the temperature signal;

determining a mixed flow error responsive to the zone command and the mixed flow signal;

adjusting the cold flow responsive to the mixed temperature error signal and the mixed flow error signal; and

adjusting the hot flow responsive to the mixed temperature error signal and the mixed flow error signal.

11. The method of claim 10 wherein the step of providing a zone command comprises determining the zone command as a function of a zone setpoint and a zone value.

12. The method of claim 10 wherein the step of determining a mixed temperature error comprises determining a mixed temperature setpoint and determining the mixed temperature error as a function of the mixed temperature setpoint and the temperature signal.

13. The method of claim 12 wherein the step of determining the mixed temperature setpoint comprising determining the mixed temperature setpoint in response to the zone command.

14. The method of claim 10 wherein the step of determining a mixed flow error comprises determining a mixed flow setpoint and determining the mixed flow error as a function of the mixed flow setpoint and the mixed flow signal.

15. The method of claim 14 wherein the step of determining the mixed flow setpoint comprising determining the mixed flow setpoint in response to the zone command.

16. The method of claim 10 further comprising the step of determining a hot flow setpoint and a cold flow setpoint as an incremental adjustment from a previous hot flow setpoint and a previous cold flow setpoint, respectively.

17. The method of claim 16 wherein the step of determining a cold flow setpoint comprises determining the cold flow setpoint as a function of a difference between the mixed temperature error signal and the mixed flow error signal.

18. The method of claim 16 wherein the step of determining a hot flow setpoint comprises determining the hot flow setpoint as a function of a sum of the mixed temperature error signal and the mixed flow error signal.