Self-adjusting seating system

• US 5,558,398 A
• Filed: 11/08/1993
• Issued: 09/24/1996
• Est. Priority Date: 11/08/1993
• Status: Expired due to Fees

• Current Assignee: James P. Santos
• Original Assignee: James P. Santos
• Inventors: Santos, James P.
• Primary Examiner(s): Nelson, Jr., Milton
• Application Number:
  US08/148,450
• Time in Patent Office: 1,051 Days
• Field of Search: 297/284.1, 297/284.3, 297/284.4, 297/284.6, 297/DIG. 3, 297/DIG. 8, 297/452.41
• US Class Current: 297/284.3
• CPC Class Codes: A47C 4/54 Inflatable chairs connection of valves to inflatable elastic bodies B60C29/00
• CPC Class Codes: A47C 7/46 with special, e.g. adjustable , lumbar region support profile; "Ackerblom" profile chairs
• CPC Class Codes: B60N 2/914 Hydro-pneumatic adjustments of the shape
• CPC Class Codes: Y10S 297/03 Pneumatic

Abstract

A seat back for a seating system wherein the contour of the seat back is automatically adjusted to the spinal curvature of an occupant by a multiplicity of compressible interconnected plenum chambers which project horizontally forward from the seat back and are connected to a source of air under sufficient pressure to inflate and maintain the plenum chambers fully extended when the seat is unoccupied. The plenum chambers are interconnected by either very small-diameter tubing, or tubing having small-orificed restrictors therein for reducing the rate of flow of air from one chamber to another for introducing a time delay between movement of the occupant and inflation and deflation of the chambers affected by such movement. The plenum chambers are arranged in one or more arrays each consisting of vertically-separated pairs, the chamber of each pair being equally spaced from a vertical center-line. When an occupant is seated, or shifts position while seated, air is automatically distributed among the plenums, at a controlled rate, so as to alter the horizontal extension of the plenum chambers and, accordingly, the contour of the array(s) to the spinal contour of the occupant.

Claims

1. A back support system for a seat which automatically adjusts to the spinal curvature of an occupant of the seat, comprising;

a rigid seat back support member adapted to be oriented substantially vertically;

a multiplicity of elongate hollow, fluid-filled, accordion-like plenum chambers each having opposed first and second ends and each having an orifice in said first end and being closed at said second end and compressible over a predetermined range an extended length and adapted to resiliently resist load along an axis passing centrally through said ends, the first end of said plenum chambers being supported on said seat back support member with their said axis oriented substantially perpendicularly thereto with their closed second ends facing forward and arranged in at least one array comprising at least one horizontally spaced pair of-plenum chambers disposed on respective opposite sides of a vertical center line of said back support member, each array for supporting a respective zone of an occupant'"'"'s spinal column, and fluid passage means directly interconnecting through respective orifices the interiors of all of said plenum chambers for automatically distributing fluid among the interiors of the plenum chambers of an array responsively to changes in the degree of compression thereof caused by differences in loading on the forwardly facing closed ends of the plenum chambers of said array due to movement of a seated occupant, while restricting the flow of fluid among plenum chambers to a rate which introduces a time delay between such movement and changes in the degree of compression of plenum chambers affected by such movement and configuring the closed ends of the arrayed plenum chambers to substantially correspond to the contour of the spinal zone of the occupant that is supported by an array;

a flexible support member overlying the forwardly-facing closed ends of said arrayed plenum chambers, said support member being more flexible in a vertical direction than in a horizontal direction and adapted to move rearwardly from a forward position at which said plenum chambers are at said extended length to establish a profile having a contour dependent on the relative degree of compression of individual plenum chambers; and

cushion means overlying and adapted to follow the contour of said support member for isolating a seated occupant'"'"'s back from said support member.

2. The back support system of claim 1, wherein said plenum chambers are arranged on said seat back support member in at least two vertically separated arrays, each comprising at least one horizontally spaced pair of plenum chambers disposed on opposite sides of said vertical center line, for supporting the lumbar zone and the thoracic zone, respectively, of an occupant'"'"'s spinal column,

wherein the closed ends of the plenum chambers of said lumbar-supporting array are of equal area, larger than the area of the closed ends of the plenum chambers of said thoracic zone-supporting array, and means for supplying fluid to the interiors of said plenum chambers and said fluid passage means at a pressure sufficient to maintain said plenum chambers at said extended length when the seat is unoccupied.

3. The back support system of claim 1, wherein said plenum chambers are arranged on said back support member in at least first and second vertically separated arrays for supporting the lumbar zone and the thoracic zone respectively, of the spine of a human occupant, wherein all of said plenum chambers have the same area, wherein the interiors of the plenum chambers of said first array are in fluid communication with each other and with means for supplying fluid at a first pressure, and wherein the interiors of the plenum chambers of said second array are in fluid communication with each other and with means for supplying fluid at a second pressure different from said first pressure.

4. The back support system of claim 1, wherein said plenum chambers are arrayed on said seat back support member in first and second vertically separated arrays for supporting the lumbar and thoracic zones, respectively, of a human spine, wherein the plenum chambers of said first array are disposed on opposite sides of said vertical center line and horizontally spaced by a distance to provide optimum support to the muscle groups in the lumbar region and wherein the plenum chambers of said second array are disposed on opposite sides of said vertical center line and horizontally spaced by a distance to provide optimum support to the muscle groups in the thoracic region.

5. The back support system of claim 1, wherein said fluid passage means comprises a system of tubing having a bore size which restricts flow of fluid among plenum chambers of said array to a rate which prevents surges which might otherwise be caused by sudden changes in loading.

6. The back support system of claim 5, wherein said system of tubing includes restrictors placed at selected locations for determining the size of said fluid passage means.

7. The back support system of claim 1, wherein each of said at least one array comprises a plurality of vertically spaced pairs of plenum chambers arranged in vertically-oriented first and second columns spaced equidistantly from said vertical center-line, and wherein the chambers of each pair are horizontally aligned.

8. The back support system of claim 7, wherein each array comprises at least three vertically-spaced pairs of plenum chambers.

9. The back support system of claim 7, wherein said means for interconnecting includes a section of tubing connected to a source of fluid pressure and to valve means for introducing equal fluid pressure to the plenum chambers constituting said first and second columns and for preventing transfer of fluid pressure from one of said columns of chambers to the other, and valve means connected by tubing between the interconnected chambers constituting said first column and the interconnected chambers constituting said second columns for equally releasing the interior pressure of the chambers of both columns.

10. A self-adjusting seating system including a seat pan and a seat back having a spinal support system which adjusts automatically to the spinal curvature of an occupant, said seating system comprising:

said seat pan having front and rear edges and adapted to be supported substantially horizontally;

a rigid seat back support member connected to the rear edge of said seat pan and oriented substantially vertically;

a multiplicity of elongate air-filled cylindrical plenum chambers all having an extended length and opposed first and second ends, each having an orifice formed in said first end and said second end of each being closed, said first end of said plenum chambers being supported on said seat back support member with said closed second end facing forwardly and together defining a plane substantially parallel to said back support member, said plenum chambers being arranged in at least one array of at least one horizontally spaced pair of plenum chambers disposed on respective opposite sides of a vertical center line of said back support member, each array for supporting a respective zone of a seated occupant'"'"'s spinal column, each plenum chamber being compressible from said extended length and adapted to resist load applied to said second closed end along an axis passing centrally through said opposed ends, means including a system of tubing directly interconnecting through respective orifices the interiors of all of said plenum chambers for automatically distributing air among the plenum chambers of an array in delayed response to changes in degree of their compression caused by differences in loading on said second closed end of the plenum chambers of an array due to the weight and movement of a seated occupant, and thereby vary the extent to which each plenum chamber is compressed from its extended length and configure the closed ends of the arrayed plenum chambers to substantially correspond to the contour of the spinal zone of occupant supported by an array, and means for supplying air to said interconnecting means and the interiors of said plenum chambers at a pressure sufficient to maintain said plenum chambers at said extended length when the seating system is unoccupied;

a support member overlying the forwardly facing closed ends of said arrayed plenum chambers providing flexible support between a seated occupant'"'"'s back and the spaced closed ends of said plenum chambers and distributing the load of a seated occupant over more than one plenum chamber, the contour of said support member being adapted to change in response to changes in the extent of compression of individual plenum chambers to correspond substantially to the contour of the closed ends of the arrayed plenum chambers, and

cushion means overlying and adapted to follow the contour of said support member for separating a seated occupants'"'"' back from said support member.

11. Seating system according to claim 10, wherein said means for supplying air under pressure comprises a further plenum chamber supported in said seat pan at a location at which it is adapted to be compressed by the weight of a seated occupant, and means for providing fluid communication between the interior of said further plenum chamber and said system of tubing including an accumulator and a check valve for causing air flow only in a direction from said further plenum chamber to said accumulator.

12. Seating system according to claim 10, wherein said means for supplying air under pressure comprises first and second further plenum chambers serially connected closed end-to-closed end supported beneath said seat pan with the orifice of said first further plenum chamber confronting said seat pan at a location at which said further plenum chambers are adapted to be compressed by the weight of a seated occupant, wherein said first further plenum chamber includes restrictor means open to atmosphere and wherein the orifice of said second further plenum chamber is coupled to a check valve open to atmosphere and is in fluid communication with said system of tubing.

13. Seating system according to claim 10, wherein said system further comprises a headrest supported on said seat back support member, and wherein said headrest comprises at least one additional plenum array in fluid communication with the system of tubing which interconnects said arrays of plenum chambers.

14. Seating system according to claim 13, wherein said means for supporting said plenum chambers on said seat back support member includes means for moving said arrayed plenum chambers relative to said seat back support member for maintaining predetermined relationships between said arrayed plenum chambers and said seat pan.

15. Seating system according to claim 14 wherein said means for moving said arrayed plenum chambers relative to said seat back support member includes a plate on which said arrayed plenum chambers are supported, and a linkage connected between said seat pan and said plate for moving said plate relative to said seat back support member in response to movement of said seat back support member from a vertical.

16. Seating system according to claim 10, wherein said plenum chambers are self-inflating.

17. Seating system according to claim 16, wherein said means for supplying air under pressure to said system of tubing comprises pump means in fluid communication with said system of tubing, sensing means positioned within said seat pan for producing an output proportional to the pressure exerted on the seat pan by the weight of a seated occupant and means operative responsively to the output of said sensing means for controlling said pump means and the air pressure within said plenum chambers.

18. Seating system according to claim 17, wherein said means for controlling said pump means includes memory means for storing data representing optimum plenum chamber pressure for anticipated occupants of the seating system.

19. Seating system according to claim 17, wherein said means for supplying air under pressure includes an expansion tank in fluid communication with said system of tubing.

20. Seating system according to claim 19, wherein said expansion tank is vented to the atmosphere.

21. Seating system according to claim 19, wherein said expansion tank is closed to the atmosphere.

22. A back support system for a seat which automatically adjusts to the spinal curvature of an occupant, comprising, in combination:

a rigid seat back support member adapted to be supported substantially vertically and having a vertical center line;

a plurality of air-filled elongate cylindrical fluid-impervious accordion-like plenum chambers each having opposed first and second ends and each having an orifice at said first end and being closed at said second end and being longitudinally compressible over a predetermined range from an extended length, each adapted to resiliently resist load along a longitudinal axis passing through said opposed ends, said plenum chambers being supported at said first end on said back support member and extending forwardly generally perpendicular thereto with the second ends arranged in at least one array comprising at least one pair of second ends disposed at opposite sides of and horizontally spaced from said vertical center-line, forwardly facing second ends of said plenum chambers providing a like array of spaced apart load supporting surfaces, and air-passage means interconnecting through respective orifices the interiors of all of said plenum chambers whereby to automatically distribute air among said plenum chambers in delayed response to changes in degree of their compression caused by differences in loading on said support surfaces due to movement of a seated occupant, thereby to vary the extent to which each plenum chamber is compressed from said extended length and configure said support surfaces to exhibit a contour corresponding substantially to the spinal curvature of the occupant, while restricting air flow among said plenum chambers to a rate which substantially prevents pressure surges which might otherwise occur due to sudden changes in loading on said support surfaces; and

a flexible support member having greater flexibility in a vertical direction than in a horizontal direction overlying the forwardly facing array of load supporting surfaces and adapted to flex rearwardly from a position at which said plenum chambers are at said extended length and establish a profile the contour of which is dependent on the relative degree of compression of individual plenum chambers.

23. The back support system of claim 22 further including means for supplying air to the interiors of said plenum chambers and to said interconnecting means as needed to maintain the interior pressure of said plenum chambers at a pressure sufficient to maintain said plenum chambers at said extended length when the seat is unoccupied.

24. The back support system of claim 22, wherein said plenum chambers are arranged in at least two vertically-separated arrays each comprising a plurality of vertically spaced pairs of plenum chambers arranged in vertically-oriented first and second columns spaced equidistantly from said vertical center-line, wherein the plenum chambers of each pair are horizontally aligned and wherein the interiors of the plenum chambers of said at least two arrays are in fluid communication with one another.