Orthopaedic brace with an inflatable air bag

• US 5,558,627 A
• Filed: 12/06/1993
• Issued: 09/24/1996
• Est. Priority Date: 03/01/1991
• Status: Expired due to Fees

• Current Assignee: Jeffrey A. Fried, Samuel Singer
• Original Assignee: Jeffrey A. Fried, Samuel Singer
• Inventors: Fried, Jeffrey A., Singer, Samuel
• Primary Examiner(s): Dvorak, Linda C.
• Application Number:
  US08/162,562
• Time in Patent Office: 1,023 Days
• Field of Search: 602/5, 602/13, 602/16, 602/23, 602/26, 601/151, 601/152, 2/2, 2/DIG. 3, 607/48, 607/49, 128/DIG. 20
• US Class Current: 602/13
• CPC Class Codes: A41D 13/018 inflatable automatically
• CPC Class Codes: A61F 5/0123 for the knees A61F5/0106 takes precedence
• CPC Class Codes: Y10S 128/20 Inflatable splint

Abstract

An orthopaedic brace for a joint includes a support mechanism attached to limb members on either side of the joint for providing support to the joint and for permitting a predetermined range of movement of the joint. The support mechanism defines a void space substantially surrounding the joint between the support mechanism and the joint. An inflatable air bag that preferably includes several air cells substantially surrounds the joint in the void space. At least one sensor attached to the support mechanism provides a trigger signal in response to a predetermined, potentially injurious condition, such as a severe force, stress, strain or acceleration. An inflation mechanism operatively connected to the air bag and the sensor inflates the air bag in response to the trigger signal, thereby providing additional support to the joint before the joint is injured.

Claims

1. An orthopaedic brace for a joint joining two members, comprising:

hinged rigid support means affixed to said two members providing support to the joint and for permitting a predetermined range of movement of the joint and defining a void space substantially surrounding the joint between the support means and the joint;

an inflatable air bag in the void space;

sensor means attached to the hinged rigid support means for providing a trigger signal in response to a predetermined condition on the joint that is capable of injuring the joint; and

inflation means operably connected to the sensor means and the air bag for inflating the air bag in response to the trigger signal.

2. The brace of claim 1, wherein the predetermined condition is at least one injurious condition on the joint selected from the group consisting of linear and torsional forces, strain, stress and acceleration.

3. The brace of claim 2, wherein the sensor means includes a set of discrete sensors providing a corresponding set of sensor signals, each member of the set of sensor signals being indicative of one of the injurious conditions from a corresponding member of the set of discrete sensors.

4. The brace of claim 3, wherein the sensor means further includes programmable processor means operably connected to each member of the set of discrete sensors and to the inflation means for programming a threshold sensitivity for each member of the set of discrete sensors and for providing the trigger signal in response to a programmed set of sensor signals.

5. The brace of claim 4, wherein the inflation means includes a canister containing a material for inflating the inflatable air bag, and means for providing operative connection between the inflation means and the canister in response to the trigger signal.

6. The brace of claim 5, wherein the valve means includes deflation means for deflating the inflatable air bag.

7. The brace of claim 2, further comprising muscle stimulator means having electrode means adapted to be located proximate a muscle connected to the joint for stimulating the muscle in response to a stimulator signal provided by the sensor means in response to the predetermined condition such that the muscle is preloaded for protecting the joint from the injurious condition.

8. A brace for a knee joint joining thigh and leg members, said brace comprising:

brace means adapted to be spaced apart from the knee joint for providing support to the knee joint and for permitting a predetermined range of movement of the knee joint, including;

a rigid posterior strut comprising an arcuate member adapted to extend through a popliteal space behind the knee joint and having first and second ends and a longitudinal axis, first and second terminal members and first and second mounting means fixing said first and second terminal members to said first and second ends respectively of said arcuate member;

a first rigid support member pivotally connected to said first terminal member and adapted to extend upward along a first side of the thigh member;

a second rigid support member pivotally connected to said second terminal member and adapted to extend downward along a second side of the leg member opposite the first side of the thigh member;

first support means adapted to secure said first rigid support member to the thigh member; and

second support means adapted to secure said second rigid support member to the leg member;

an inflatable air bag adapted to be positioned adjacent the knee joint and substantially surrounding the knee joint;

sensor means attached to the brace means for providing a trigger signal in response to a predetermined condition that is capable of injuring the knee joint; and

inflation means carried by the brace means and operably connected to the air bag and to the sensor means for inflating the air bag in response to the trigger signal from the sensor means.

9. The brace of claim 8, wherein the predetermined condition is at least one of the injurious conditions selected from the group consisting of pressure, strain, stress and acceleration.

10. The brace of claim 9, wherein the sensor means includes a set of discrete sensors for providing a corresponding set of sensor signals, each member of the set of sensor signals being indicative of one of the injurious conditions from a corresponding member of the set of discrete sensors.

11. The brace of claim 10, wherein the sensor means further includes programmable processor means operably connected to each member of the set of discrete sensors and to the inflation means for programming a threshold sensitivity for each member of the set of discrete sensors and for providing the trigger signal in response to a programmed set of sensor signals.

12. The brace of claim 11, wherein the inflation means includes a canister containing a material for inflating the inflatable air bag, and means for providing operative connection between the inflation means and the canister in response to the trigger signal.

13. The brace of claim 12, wherein the valve means includes deflation means for deflating the inflatable air bag.

14. The brace of claim 9, wherein the sensor means includes at least one of the following:

a first pressure sensor located on a medial side of the posterior strut facing the knee joint and providing a first pressure signal in response to a medial force on the knee joint;

a second pressure sensor located on a lateral side of the posterior strut facing the knee joint and providing a second pressure signal in response to a lateral force on the knee joint;

a third pressure sensor located on the posterior strut and adapted to be positioned in the popliteal space facing the knee joint and providing a third pressure signal in response to a posterior force on the knee joint;

a fourth pressure sensor located on the first terminal member proximate the first rigid support member and providing a fourth pressure signal in response to a force tending to cause hypertension of the knee joint; and

a fifth pressure sensor located on the second terminal member proximate the second rigid support member and providing a fifth pressure signal in response to the force tending to cause hypertension of the knee joint.

15. The brace of claim 14, wherein the sensor means further includes programmable processor means operably connected to each of the first, second, third, fourth and fifth pressure sensors and to the inflation means for programming a threshold sensitivity for each of the first, second, third, fourth and fifth pressure sensors and for providing the trigger signal in response to a programmed set of the first, second, third, fourth and fifth pressure signals.

16. The brace of claim 9, wherein the support means further includes a semi-rigid, first anterior cuff having an edge secured to the first rigid support member and an opposing vertex pivotally connected to the second terminal member, and a semi-rigid, second anterior cuff having an edge secured to the second rigid support member and an opposing vertex pivotally connected to the first terminal member, and wherein the sensor means includes at least one of the following:

a first strain sensor, attached to the first anterior cuff and having a first connection to the first rigid support member at a location spaced apart from the first terminal member and a second connection to the second terminal member, providing a first strain signal in response to a strain condition between the first rigid support member and the second terminal member; and

a second strain sensor, attached to the second anterior cuff and having a first connection to the second rigid support member at a location spaced apart from the second terminal member and a second connection to the first terminal member, providing a second strain signal in response to a strain condition between the second rigid support member and the second terminal member.

17. The brace of claim 16, wherein the sensor means further includes at least one of the following:

a first pressure sensor located on a medial side of the posterior strut and adapted to face the knee joint and providing a first pressure signal in response to a medial force on the knee joint;

a second pressure sensor located on a lateral side of the posterior strut and adapted to face the knee joint and providing a second pressure signal in response to a lateral force on the knee joint;

a third pressure sensor located on the posterior strut and adapted to be positioned in the popliteal space facing the joint and providing a third pressure signal in response to a posterior force on the knee joint;

a fourth pressure sensor located on the first terminal member proximate the first rigid support member and providing a fourth pressure signal in response to a force tending to cause hypertension of the knee joint; and

a fifth pressure sensor located on the second terminal member proximate the second rigid support member and providing a fifth pressure signal in response to the force tending to cause hyperextension of the knee joint.

18. The brace of claim 17, wherein the sensor means further includes programmable processor means operably connected to each of the first, second, third, fourth and fifth pressure sensors, to the first and second strain sensors and to the inflation means for programming a threshold sensitivity for each of the first, second, third, fourth and fifth pressure sensors and each of the first and second strain sensors and for providing the trigger signal in response to a programmed set of the first, second, third, fourth and fifth pressure signals and the first and second strain signals.

19. The brace of claim 18, wherein the inflation means includes a canister containing a material for inflating the inflatable air bag, and valve means for providing operative connection between the inflation means and the canister in response to the trigger signal.

20. The brace of claim 19, wherein the valve means includes deflation means for deflating the inflatable air bag.

21. The brace of claim 17, further comprising muscle stimulator means adapted to be located adjacent a muscle connected to the knee joint for stimulating the muscle in response to at least one of the first, second, third, fourth and fifth pressure signals and the first and second strain signals.

22. An orthopaedic brace for a joint, comprising:

support means for providing support to the joint and for permitting a predetermined range of movement of the joint, said support means being spaced apart from said joint and defining a void space about encircling the joint;

sensor means attached to the support means for providing a trigger signal in response to a predetermined condition on the joint that is capable of injuring the joint, said predetermined condition being selected from a group consisting of, pressure, strain, stress and acceleration;

muscle stimulator means adapted to be located adjacent a muscle connected to the joint for stimulating the muscle in response to the trigger signal such that the muscle is preloaded for protecting the joint from injury;

an inflatable air bag in the void space; and

inflation means operably connected to the sensor means and the air bag for inflating the air bag in response to the trigger signal.