Tank and work-holder apparatus for liquid coating for honeycomb structure

• US 5,558,714 A
• Filed: 06/24/1994
• Issued: 09/24/1996
• Est. Priority Date: 11/16/1989
• Status: Expired due to Fees

• Current Assignee: N.E. Chemcat Corporation
• Original Assignee: N.E. Chemcat Corporation
• Inventors: Watanabe, Tadashi, Matsugu, Hidetomo, Watanabe, Tsunao, Yamanouchi, Yasuhiro, Watanabe, Tateshi
• Primary Examiner(s): Drodge, Joseph W.
• Application Number:
  US08/264,980
• Time in Patent Office: 823 Days
• Field of Search: 118/410, 118/411, 118/423, 118/429, 118/500, 118/50, 118/421, 118/428, 427/230, 427/238, 427/243-245, 427/348, 427/350, 29/559, 29/890, 29/527.2, 422/180, 55/DIG. 36, 502/514, 156/156, 137/264, 137/571, 449/17, 449/42, 449/44, 449/53, 449/57, 449/58, 269/22
• US Class Current: 118/421
• CPC Class Codes: B01J 35/56 Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
• CPC Class Codes: B01J 37/0215 Coating
• CPC Class Codes: B28B 11/04 for coating or applying engobing layersglazing, engobing C04B
• CPC Class Codes: C04B 38/0006 Honeycomb structures from one or more corrugated sheets by winding or stacking C04B38/0083
• CPC Class Codes: C04B 41/009 characterised by the material treated
• CPC Class Codes: C04B 41/4505 characterised by the method of application
• CPC Class Codes: C23C 4/123 Spraying molten metal
• CPC Class Codes: Y10T 29/49345 Catalytic device making
• CPC Class Codes: Y10T 29/49982 Coating
• CPC Class Codes: Y10T 29/49998 Work holding

Abstract

A liquid coating method for coating a liquid onto inner cells of a honeycomb structure includes the steps of supplying a liquid to the inside of a honeycomb structure vertically arranged from its lower part to cause the liquid to adhere to the inner cells therein, and supplying pressurized air to an upper part of the honeycomb structure to discharge the liquid within the inner cells. A holding apparatus for holding an article includes an outer cylinder in a form of a pipe having an inner wall with an inner diameter which allows an article to be held to pass therethough easily and which has a sufficient strength, a resilient tube having an inner diameter which prevents the article to be held from passing therethough under no tension and having ends each sealingly connected to the outer cylinder, thus defining together with the inner wall of the outer cylinder a sealed space therebetween, means for discharging a fluid from the sealed space; and means for supplying the fluid to the sealed space.

Claims

1. A liquid coating apparatus for coating inner cells in a honeycomb structure with a liquid, comprising:

a liquid storage tank for storing a liquid to be used for coating, said storage tank having an upper opening and an air discharge outlet;

a holder for holding a honeycomb structure connected to the upper opening of the storage tank;

an air duct for supplying an air stream via an upper opening connected to an air supply, the air duct having a lower opening into a top of the holder for holding the honeycomb structure;

a first sealing element formed by the holder connecting a bottom of the holder to the upper opening of the liquid storage tank and a second sealing element formed by the holder connecting the top of the holder to the lower opening of the air duct; and

means for raising a liquid in the liquid storage tank through the upper opening and the inner cells in the honeycomb structure.

2. The liquid coating apparatus as claimed in claim 1, wherein said holder has a shape of a circular cylinder provided with a cylindrical inner hole, said holder being separable into two halves.

3. A liquid coating apparatus for coating a liquid on walls of inner cells in a honeycomb structure, comprising:

a liquid storage tank comprising a first tank sealed from the outside and a second tank which is inside said first tank, said second tank having an upper opening which is adapted to communicate with a bottom of a honeycomb structure and a communication opening which communicates with a lower part of the first tank; and

an air supplier connected to an upper part of the first tank for supplying pressurized air thereto.

4. A holding apparatus for holding an article, comprising:

an outer cylinder in the form of a pipe having an inner wall with an inner diameter which allows an article to be held to pass therethrough easily and which has a sufficient strength;

a resilient tube having an inner diameter which prevents the article to be held from passing therethrough under no tension and having ends each sealingly connected to the outer cylinder, said resilient tube thus defining together with the inner wall of the outer cylinder a sealed space therebetween,

means for supplying a fluid to the sealed space; and

means for discharging the fluid from the sealed space.

5. A holding apparatus according to claim 4, wherein said means for supplying a fluid to the sealed space comprises a vacuum pump and outside air.

6. A liquid coating apparatus for coating a liquid onto inner cells of a honeycomb structure, comprising:

an air duct having a lower opening, an air inlet port located at a top portion of the air duct as well as an air supply for providing air through said air inlet port;

a liquid storage tank for storing liquid to be used for coating, the storage tank having a top opening and a bottom opening into a liquid supply means, an air discharge outlet on one side of the liquid storage tank and an inlet on the opposite side which is connected to a means for raising the liquid in the liquid storage tank; and

a honeycomb structure having inner cells and provided with a top and bottom portion, in which the top portion is connected to the lower opening of the air duct via a first sealing element while the bottom portion is connected to the top opening of the liquid storage tank via a second sealing element.

7. A liquid coating apparatus according to claim 6, wherein the first and second sealing elements are formed by a holder for holding the honeycomb structure.

8. A liquid coating apparatus according to claim 6, wherein the liquid storage tank comprises a first tank inside a second larger tank, wherein

the first tank has an upper end forming the top opening into the bottom portion of the honeycomb structure, a lower end opening into the second larger tank and an air discharge outlet on one of the sides of the first tank, and

the second tank has a bottom opening into a liquid supply and an inlet on a side thereof which is connected to a means for raising liquid in the liquid storage tank through the lower end of the first tank into the inner cells of the honeycomb structure.