Voltage clamped parallel resonant converter with controllable duty cycle

• US 5,559,685 A
• Filed: 10/12/1994
• Issued: 09/24/1996
• Est. Priority Date: 10/12/1994
• Status: Expired due to Term

• Current Assignee: Square D Company (Schneider Electric SE)
• Original Assignee: Electronic Power Conditioning Incorporated
• Inventors: Lauw, Hian K., Zedwick, Robert S.
• Primary Examiner(s): Hecker, Stuart N.
• Application Number:
  US08/322,100
• Time in Patent Office: 713 Days
• Field of Search: 363/37, 323/222
• US Class Current: 363/37
• CPC Class Codes: H02M 7/4826 operating from a resonant DC source, i.e. the DC input voltage varies periodically, e.g. resonant DC-link inverters
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A high efficiency static voltage clamped parallel resonant converter for converting power between two AC and/or DC circuits includes a link circuit between an input switch circuit and an output switch circuit. The link circuit comprises a parallel resonant circuit and link switch elements which are switched to generate a unipolar train of link voltage pulses. All of the switches are "soft-switched" on and off at substantially zero voltage or zero current. Each link voltage pulse consists of a zero segment and a non-zero segment. The duty cycle of these voltage pulses is controllable by the link switches and such that the duration of the zero and non-zero segments are independently controllable. Pulse width modulation (PWM) and pulse area modulation (PAM) can be applied for reduced filtering requirements and maintaining high efficiency for operation at fractional load conditions. The link voltage is clamped to a maximum voltage during the non-zero segment of each link voltage pulse. Resonant oscillation due to the resonant circuit is active only during the transitions between the zero and non-zero voltage levels of the link voltage pulses. As a result, all converter components will be exposed to voltage and current levels which are higher than the load voltage and current levels by just a small fraction.

Claims

1. A parallel resonant converter for transferring electrical power between a power source and a load, comprising:

a first switch circuit for coupling the source to the load;

a link circuit for generating link signal pulses connected between the source and the first switch circuit, said link circuit containing a parallel resonant tank circuit with a resonant capacitor connected in parallel to the first switch circuit; and

the link circuit containing link switches which are electronically switched to generate a train of link voltage pulses that are transmitted to the output terminals of the first switch circuit with each voltage pulse consisting of a zero and non-zero segment and both segments being continuously and independently controllable in duration by said link switches.

2. A parallel resonant converter according to claim 1 wherein resonant oscillation due to said resonant tank is active only during the transitions between zero and non-zero voltage levels of the link voltage pulses.

3. A parallel resonant converter according to claim 1 which also includes a control device for switching all the link switches by control signals at substantially zero voltage or zero current of the link signal.

4. A parallel resonant converter according to claim 1 wherein a second switch circuit is connected between the power source and the link circuit.

5. A parallel resonant converter according to claim 4 which also includes a control device for switching all switches by control signals at substantially zero voltage or zero current.

6. A parallel resonant converter according to claim 1 wherein the link voltage is clamped by a voltage clamp device to a predetermined maximum voltage during the non-zero segment of each link voltage pulse.

7. A parallel resonant converter in accordance with claim 6 in which the voltage clamp device includes a clamp diode and a clamp capacitor connected to at least one link switch.

8. A parallel resonant converter in accordance with claim 7 in which a first link switch is connected between said clamp capacitor and said clamp diode.

9. A parallel resonant converter in accordance with claim 8 which includes a second link switch connected to the clamp diode and a resonant inductor of said tank circuit.

10. A parallel resonant converter in accordance with claim 9 in which the second link switch is connected between the clamp diode and the resonant inductor.

11. A parallel resonant converter in accordance with claim 9 in which the second link switch is connected in series with the resonant capacitor.

12. A parallel resonant converter in accordance with claim 9 in which the first and second link switches each include a transistor with an anti-parallel diode connected between its emitter and collector.

13. A method of operating a parallel resonant converter to transfer electrical power between a power source and a load, wherein the load voltage waveforms are synthesized by the converter, including the steps of:

generating link voltage pulses having zero voltage segments and non-zero voltage segments in a link circuit;

transmitting the link voltage pulses to the output terminals of a first switch circuit connected between the link circuit and the load;

controlling the duration of the zero and non-zero segments of each link voltage pulse so that the duty cycle of such pulses may be controlled continuously during the generation of said link signals; and

limiting the maximum voltage of said link voltage pulses to a predetermined voltage.

14. A method according to claim 13, including the step of controlling the highest voltage level to which the link voltage is limited during the non-zero segment of the link voltage pulses to a voltage which is approximately equal to the load voltage.

15. A method according to claim 13 which also includes the steps of:

transmitting the link voltage pulses through a second switch circuit connected between the power source and the link circuit to the input terminals of said second switch connected to said source; and

controlling the duration of the zero and non-zero segments of the link voltage pulses applied to said input terminals.

16. A method according to claim 13 in which the link voltage pulses are unipolar pulses.

17. A method in accordance with claim 13 in which the resonant circuit of the converter is controlled to oscillate only during the transition of the link voltage pulses between the zero segments and the non-zero segments.

18. A method in accordance with claim 13 in which the duration of the zero and non-zero segments is controlled by operating link switches with control signals.

19. A method in accordance with claim 13 in which the maximum voltage of the link voltage pulses is limited by a clamp diode and a clamp capacitor connected to at least one link switch.

20. A method in accordance with claim 19 in which a second link switch connected to the clamp diode and a resonant inductor of the resonant circuit of said converter.