Method of making an electrical connection to thick film tracks

• US 5,560,098 A
• Filed: 01/20/1995
• Issued: 10/01/1996
• Est. Priority Date: 07/22/1992
• Status: Expired due to Fees

• Current Assignee: Central Research Fund Limited
• Original Assignee: Central Research Fund Limited
• Inventors: Robins, Ian
• Primary Examiner(s): ECHOLS, PERCY W
• Application Number:
  US08/374,568
• Time in Patent Office: 620 Days
• Field of Search: 29/621, 29/850, 29/854, 29/855, 29/857, 29/865, 338/310, 338/311, 338/323, 338/331
• US Class Current: 29/621
• CPC Class Codes: H05B 2203/013 Heaters using resistive films or coatings
• CPC Class Codes: H05B 2203/016 Heaters using particular connecting means
• CPC Class Codes: H05B 2203/017 Manufacturing methods or apparatus for heaters
• CPC Class Codes: H05B 3/06 Heater elements structurally combined with coupling elements or holders
• CPC Class Codes: H05B 3/26 heating conductor mounted on insulating base for transparent areas H05B3/84, H05B3/86
• CPC Class Codes: Y10T 29/49101 Applying terminal
• CPC Class Codes: Y10T 29/49169 Assembling electrical component directly to terminal or elongated conductor

Abstract

A method of making an electrical connection of a conductor (1) to a thick film track (2) mounted on a substrate (3) includes the steps of heating the conductor (1) to a temperature at which it may melt the glass constituent of the track (2), and inserting it into the track (2) such that it sinks in and contacts the metallic constituent of the track. The glass sets, fixing the conductor in place. Thus the need for a second firing operation is avoided.

Claims

1. A method of connecting an electrically conductive element to a thick film track of electrically resistive material provided on a substrate, the material having a metal constituent and a glass constituent, characterized in that the method comprises the steps of:

heating the element to a temperature above the melting point of the glass constituent, inserting the element into the track, and allowing the element to cool.

2. A method as claimed in claim 1, wherein the element is heated by a flame.

3. A method as claimed in claim 1, wherein the conductive element is metallic.

4. A method as claimed in claim 3, wherein the element comprises metal which forms a negligible amount of oxide under the conditions of the method.

5. A method as claimed in claim 4 wherein the metal constituent of the track comprises a metal which forms a negligible amount of oxide under the conditions of the method.

6. A method as claimed in claim 3, wherein the area of the connection is bathed in a non-oxidising atmosphere during the steps of heating the element and inserting it into the track.

7. A method as claimed in claim 1, wherein a plurality of electrically conductive elements are connected to the track.

8. A method as claimed in claim 1, wherein the track is thicker in the region of the connection(s) than elsewhere along its length.