Facial masks for assisted respiration or CPAP

• US 5,560,354 A
• Filed: 06/17/1994
• Issued: 10/01/1996
• Est. Priority Date: 06/18/1993
• Status: Expired due to Term

• Current Assignee: Resmed Limited (ResMed Incorporated)
• Original Assignee: Rescare Limited
• Inventors: Hely, Kenneth F., Lynch, Christopher E., Berthon-Jones, Michael, Calluaud, Michel
• Primary Examiner(s): Burr, Edgar S.
• Assistant Examiner(s): Deane, Jr., William J.
• Application Number:
  US08/262,134
• Time in Patent Office: 837 Days
• Field of Search: 128/205.25, 128/203.22, 128/206.24, 128/207.13, 128/206.28, 128/206.26, 128/204.18, 128/206.27, 128/207.11, 128/206.21 , 128/207.12, 128/205.24, 128/206.29, 137/510, 251/61.1, 251/61.2
• US Class Current: 128/205.25
• CPC Class Codes: A61M 16/01 specially adapted for anaesthetising A61M16/104, A61M16/18 take precedence
• CPC Class Codes: A61M 16/06 Respiratory or anaesthetic masks
• CPC Class Codes: A61M 16/0616 with face sealing means comprising a flap or membrane projecting inwards, such that sealing increases with increasing inhalation gas pressure
• CPC Class Codes: A61M 16/206 Capsule valves, e.g. mushroom, membrane valves
• CPC Class Codes: A61M 16/209 Relief valves
• CPC Class Codes: A61M 2210/0618 Nose
• CPC Class Codes: A61M 2210/0625 Mouth

Abstract

A combination mouth and nasal mask (40) for assisted respiration or CPAP is disclosed.

The combination mask (40) has a frame (42) to the rear side of which is mounted a separate nasal cushion (44) and mouth cushion (46). Both the nasal cushion (44) and the mouth cushion (46) separately form a rolled edge seal around the patient'"'"'s face in the vicinity of the nose and in the vicinity of the lips. Inlet air is communicated from within the housing (48) to the mouth chamber, circumscribed by the mouth cushion (46) by means of one or more interconnecting tubes (62).

The proportion of air communicated to the mouth chamber (48) is controlled by the sizing and number of the tube(s), thus providing for free flow of air, restricted flow of air and pressure equalisation, or zero flow of air.

A mouth mask (10) for assisted respiration or CPAP also is disclosed.

Claims

1. A combination mouth and nose mask for use in ventilation or CPAP of the nose and mouth of a patient, the mask comprising a separate nasal cushion and mouth cushion, the nasal cushion shaped to form a rolled edge seal circumscribing a region surrounding the patient'"'"'s nose, the mouth cushion shaped to form a rolled edge seal circumscribing a region surrounding the patient'"'"'s lips, the nasal cushion defining a nasal air supply chamber and the mouth cushion defining a mouth air supply chamber, the said nasal and mouth air supply chambers being commonly in fluid communication, and further in fluid communication with an inlet supply of pressurised air or gas, and expiration means, a safety valve comprising a valve chamber and a stretchable membrane formed within said valve chamber, said valve chamber having one or more openings to allow free passage of air from the atmosphere and an exit opening in fluid communication with said mouth chamber, and wherein the mask is operable to supply pressurized air or gas for inspiration by the inlet to the said nasal and mouth chambers, and the expiration means provides for expiration by a route of either the mouth chamber in fluid communication with the nasal chamber, or by both chambers directly.

2. A combination nose and mouth mask as claimed in claim 1, wherein the chambers are interconnected by communication means whose pneumatic impedance is selectively chosen to allow the free passage of inlet air between the two chambers as would be required for pressure equalization of the mouth chamber in the absence of breathing through the mouth.

3. A combination nose and mouth mask as claimed in claim 2, wherein the communication means is a duct.

4. A combination nose and mouth mask as claimed in claim 1, wherein the nasal cushion and the mouth cushion are carried on separate body portions.

5. A combination nose and mouth mask as claimed in any one of the claims 1, 2, 3 or 4, further comprising a safety valve comprising a valve chamber and a stretchable membrane formed within said valve chamber, said valve chamber having one or more openings to allow free passage of air from the atmosphere and an exiting opening in fluid communication with said mouth chamber, said membrane being a fluid communication with a port means which is in fluid communication with said inlet pipe, and the pressure of gas at said port means being greater than the pressure in said valve chamber, whereby said membrane is elastically displaced to seal said exiting opening, and further operable to open said exiting opening to a flow of air from the atmosphere by elastic restoration when the pressure at said port means and the pressure in said valve chamber both fall to or below atmospheric pressure.

6. A combination nose and mouth mask as claimed in claim 5 further comprising a contoured chin-plate and cheek plates connected with the body portion to fix the mask to the patient'"'"'s face by wrapping around the chin and cheek areas thereof.

7. A combination nose and mouth mask as claimed in claim 2, wherein the communication means is one or more tubes.

8. A combination nose and mouth mask as claimed in claim 1, wherein each of said nasal cushion and said mouth cushion have a first region constructed of a material having a thickness that enables ready deformation, and a second region constructed of the same material as said first region but having a thickness that is resilient to avoid collapse of each respective said cushion in the absence of supplied pressurized air.

9. A combination nose and mouth mask as claimed in claim 1, wherein the chambers are interconnected by communication means whose pneumatic impedance is selectively chosen to allow only enough air to pass to the mouth chamber as would be required for pressure equalization of the mouth chamber in the absence of breathing through the mouth.

10. The mask of claim 8 comprising an attachment means for releasably fastening the mask to a patient'"'"'s head.

11. A combination mouth and nose mask for use in ventilation or CPAP of the nose and mouth of a patient, the mask comprising a nasal cushion shaped to form a rolled edge seal circumscribing a region surrounding the patient'"'"'s nose, a mouth cushion shaped to seal the patient'"'"'s mouth, the nasal cushion defining a nasal air supply chamber and being in fluid communication with an inlet supply of pressurized air of gas, and expiration means, and wherein the mask is operable to supply pressurized air or gas inspiration by the inlet to the nasal chamber and the expiration means provides for expiration by the route of the nasal chamber a safety chamber comprising a valve chamber and a stretchable membrane formed within said valve chamber, said valve chamber having one more openings to allow free passage of air from the atmosphere and an exit opening in fluid communication with said mouth chamber.

12. A safety valve for a mask used in ventilation or CPAP, the valve comprising a stretchable membrane formed within a valve chamber, said valve chamber having one or more openings to allow free passage of air from the atmosphere and an exiting opening in fluid communication with a mouth chamber, said membrane being in fluid communication with a port means which is in fluid communication with an inlet pipe, and the pressure of gas at the port means being greater than the pressure in said valve chamber, whereby said membrane is elastically displaced to seal said exiting opening said exiting opening, and further operable to open said exiting opening to a flow of air from the atmosphere by elastic restoration when the pressure at said port means and the pressure in said valve chamber both fall to or below atmospheric pressure.

13. A safety valve as claimed in claim 12, further comprising a frame-like housing for the membrane, and wherein the membrane is cup-shaped and anchored to the housing.

14. A safety valve as claimed in claim 13, wherein the membrane is constructed of thin stretchable elastomeric material.

15. A system for administering CPAP treatment comprising:

a motor driven turbine;

means for controlling the delivery pressure of pressurized gas or air supplied thereby;

a delivery pipe for delivery of pressurized gas or air from the turbine; and

a combination mouth and nose mask comprising a separate nasal cushion and mouth cushion, the nasal cushion shaped to form a rolled edge seal circumscribing a region surrounding the patient'"'"'s nose, the mouth cushion shaped to form a rolled edge seal circumscribing a region surrounding the patient'"'"'s lips, the nasal cushion defining a nasal air supply chamber and the mouth cushion defining a mouth air supply chamber, a safety valve mounted in said mouth air supply chamber, the said nasal and mouth air supply chambers being commonly in fluid communication, and further in fluid communication with the delivery pipe, and expiration means, and wherein the mask is operable to supply pressurized air or gas for inspiration by the delivery pipe to said nose and mouth chambers, and the expiration means provided for expiration by a route of either the mouth chamber in fluid communication with the nasal chamber, or by both chambers directly.

16. A system as claimed in claim 15, wherein the chambers are interconnected by communication means whose pneumatic impedance is selectively chosen to allow the free passage of inlet air between the two chambers.

17. A CPAP system as claimed in claim 16, said a safety valve comprising a stretchable membrane formed within a valve chamber, said valve chamber having one or more openings to allow free passage of air from the atmosphere and an exiting opening in fluid communication with said mouth chamber, a port means in fluid communication with said inlet pipe said membrane being in fluid communication with said port means, and the pressure of gas at said port means being greater than the pressure in said valve chamber, whereby said membrane is elastically displaced to seal said exiting opening, and further operable to open said exiting opening to a flow of air from the atmosphere by elastic restoration when the pressure at said port means and the pressure in said valve chamber both fall to or below atmospheric pressure.

18. A system as claimed in claim 15, wherein the chambers are interconnected by communication means whose pneumatic impedance is selectively chosen to allow only enough air to pass to the mouth chamber as would be required for pressure equalization of the mouth chamber in the absence of breathing through the mouth.