Site profile based control system and method for an earthmoving implement

• US 5,560,431 A
• Filed: 07/21/1995
• Issued: 10/01/1996
• Est. Priority Date: 07/21/1995
• Status: Expired due to Fees

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Stratton, Kenneth L.
• Primary Examiner(s): Melius, Terry Lee
• Assistant Examiner(s): Novosad, Christopher J.
• Application Number:
  US08/505,579
• Time in Patent Office: 438 Days
• Field of Search: 172/2, 172/3, 172/4, 172/4.5, 172/7, 172/12, 172/826, 364/424.07
• US Class Current: 172/2
• CPC Class Codes: A01B 63/1117 using a hitch position sensor
• CPC Class Codes: E02F 3/845 using mechanical sensors to determine the blade position, e.g. inclinometers, gyroscopes, pendulums

Abstract

Apparatus and method for automatically controlling the position of an earthmoving implement of an earthmoving machine in response to varying ground profiles.

Claims

1. An automatic control system for an earthmoving implement of an earthmoving machine, comprising:

a lift actuator associated with said earthmoving implement;

a ground speed sensor having a ground speed signal;

an angular rate sensor having an angular rate signal;

a lift position sensing means associated with said lift actuator for sensing the position of said lift actuator and producing a lift position signal;

a slip detecting means for determining a slip rate value of said earthmoving machine and producing a slip signal;

means for determining the position of said earthmoving implement as a function of said slip signal, said angular rate signal and said lift position signal and producing an implement position signal; and

implement control means for receiving said implement position signal, said slip signal, and said ground speed signal and responsively calculating a change in the position of said earthmoving implement and issuing a lift actuator command signal.

2. Art automatic control system for an earthmoving implement of an earthmoving machine, as set forth in claim 1, including a manual control member.

3. An automatic control system for an earthmoving implement of an earthmoving machine, as set forth in claim 1, including means for determining and storing a ground profile, said ground profile being indicative of the contours of the ground previously transversed by said earthmoving machine.

4. An automatic control system for an earthmoving implement of an earthmoving machine, as set forth in claim 3, wherein said implement control means includes means for receiving said ground profile and responsively calculating a change in the position of said earthmoving implement.

5. An automatic control system for an earthmoving implement of an earthmoving machine, as set forth in claim 1, wherein said angular rate sensor comprises a gyroscope.

6. An automatic control system for an earthmoving implement of an earthmoving machine, as set forth in claim 1, wherein said lift position sensing means comprises an LVDT sensor.

7. An automatic control system for an earthmoving implement of an earthmoving machine, as set forth in claim 1, wherein said lift position sensing means comprises an RF sensor.

8. An automatic control system for an earthmoving implement of an earthmoving machine, as set forth in claim 1, wherein said means for determining the position of said earthmoving implement includes means for determining the pitch axis of said earthmoving machine as a function of said slip signal and said angular rate signal.

9. An automatic control system for an earthmoving implement of an earthmoving machine, as set forth in claim 1, including:

slope detecting means for detecting the slope upon which said earthmoving machine is operating and producing a slope signal; and

ground speed adjustment means for adjusting a predetermined desired ground speed setting as a function of said slope signal and producing an adjusted ground speed reference signal.

10. An automatic control system for an earthmoving implement of an earthmoving machine, as set forth in claim 9, wherein said implement control means comprises:

means for determining a slip error value as a function of said slip signal;

means for determining a speed error value as a function of said ground speed signal and said adjusted ground speed reference signal;

means for determining a speed proportional value as a function of said ground speed signal and said adjusted ground speed reference signal;

first control loop means for calculating a desired implement position value as a function of said slip error value, said speed error value, said speed proportional value and said implement position signal; and

second control loop means for calculating a change in the position of said earthmoving implement as a function of said desired implement position and said implement position signal and issuing a lift actuator command signal.

11. An automatic control system for an earthmoving implement of an earthmoving machine, comprising:

a lift actuator associated with said earthmoving implement;

a tip position sensing means associated with said earthmoving implement for sensing the tilt of said earthmoving implement and producing a tip position signal;

a ground speed sensor having a ground speed signal;

an angular rate sensor having an angular rate signal;

a lift position sensing means associated with said lift actuator for sensing the position of said lift actuator and producing a lift position signal;

a slip detecting means for determining a slip rate value of said earthmoving machine and producing a slip signal;

a slope detecting means for detecting the slope upon which said earthmoving machine is operating and producing a slope signal;

means for determining the position of said earthmoving implement as a function of said slip signal, said angular rate signal, said tip position signal and said lift position signal and producing an implement position signal;

ground speed adjustment means for adjusting a predetermined desired ground speed setting as a function of said slope signal and producing an adjusted ground speed reference signal; and

implement control means for receiving said implement position signal, said slip signal, said adjusted ground speed reference signal and said ground speed signal and responsively calculating a change in the position of said earthmoving implement and issuing a lift actuator command signal.

12. An automatic control system for an earthmoving implement of an earthmoving machine, comprising:

a lift actuator associated with said earthmoving implement;

a ground speed sensor having a ground speed signal;

an angular rate sensor having an angular rate signal;

an implement position sensing means for sensing the position of said earthmoving implement relative to said earthmoving machine and producing a lift position signal;

a slip detecting means for determining a slip rate value of said earthmoving machine and producing a slip signal;

a slope detecting means for detecting the slope upon which said earthmoving machine is operating and producing a slope signal;

means for determining the position of said earthmoving implement as a function of said slip signal, said angular rate signal and said lift position signal and producing an implement position signal;

ground speed adjustment means for adjusting a predetermined desired ground speed setting as a function of said slope signal and producing an adjusted ground speed reference signal; and

implement control means for receiving said implement position signal, said slip signal, said adjusted ground speed reference signal and said ground speed signal and responsively calculating a change in the position of said earthmoving implement and issuing a lift actuator command signal.

13. A method for automatically controlling an earthmoving implement of an earthmoving machine, said earthmoving implement including a lift actuator, the method comprising the steps of:

detecting a true ground speed of said earthmoving machine and producing a ground speed signal;

sensing the angular rate of said earthmoving machine and producing an angular rate signal;

sensing the position of said lift actuator and producing a lift position signal;

determining a slip rate value of said earthmoving machine and producing a slip signal;

determining the position of said earthmoving implement as a function of said slip signal, said angular rate signal and said lift position signal and producing an implement position signal; and

receiving said implement position signal, said slip signal, and said ground speed signal and responsively calculating a change in the position of said earthmoving implement and issuing a lift actuator command signal.

14. A method, as set forth in claim 13, including the step of determining and storing a ground profile, said ground profile being indicative of the contours of the ground previously transversed by said earthmoving machine.

15. A method, as set forth in claim 14, including the step of adjusting said lift actuator command signal as a function of said ground profile.