Pressure sensor

• US 5,561,247 A
• Filed: 03/28/1994
• Issued: 10/01/1996
• Est. Priority Date: 03/30/1993
• Status: Expired due to Term

• Current Assignee: Honda Motor Co., Ltd. (Honda Motor Company), Nagano Keiki Seisakusho, Ltd.
• Original Assignee: Honda Motor Co., Ltd. (Honda Motor Company), Nagano Keiki Seisakusho, Ltd.
• Inventors: Tanaka, Fujito, Niiya, Akihiro, Uehara, Daiji, Tsuchiya, Munenori, Nagasawa, Kenji, Ogawa, Shigemitsu, Mutoh, Eiji
• Primary Examiner(s): Chilcot, Richard
• Assistant Examiner(s): Dougherty, Elizabeth L.
• Application Number:
  US08/218,979
• Time in Patent Office: 918 Days
• Field of Search: 73/715, 73/718, 73/723, 73/724
• US Class Current: 73/724
• CPC Class Codes: G01L 9/0075 using a ceramic diaphragm, e.g. alumina, fused quartz, glass
• CPC Class Codes: G01L 9/125 with temperature compensating means non electric temperature compensating means G01L19/04

Abstract

A pressure sensor of electrostatic capacitance type is disclosed, which detects the pressure of a measurement fluid acting on a pressured surface of an elastic diaphragm from a change in the electrostatic capacitance between opposed electrodes provided on opposed surface of a ceramic base and the elastic diaphragm. The base side electrode comprises a plurality of division electrode one enclosing the next inner one. Of these division electrodes the outermost one is grounded or held at a predetermined voltage, or it is covered by overcoat glass, and thus it is imparted with a function of stabilizing the measurement value. In an electrode hole for leading an electrode to the outside, a path is formed for leading atmospheric air or like fluid providing for the reference pressure for pressure measurement into the space defined between the base and elastic diaphragm.

Claims

1. A pressure sensor for measuring the pressure of a fluid, said pressure sensor comprising:

a base formed of ceramic material having a front surface and a back surface opposite said front surface;

an elastically deformable diaphragm made of ceramic material secured to said base front surface so as to be spaced apart a predetermined distance from said base front surface to define a pressure chamber therebetween, said diaphragm having an inner surface that partially defines said pressure chamber and a pressure face opposite said inner surface which is exposed to the fluid;

a plurality of electrodes provided on said base front surface, said base electrodes including a center electrode and an outer ring electrode, said outer ring electrode being spaced apart from and completely surrounding said center electrode;

a diaphragm electrode attached to said diaphragm inner surface so as to form a capacitor with said base center electrode;

a capacitance measuring circuit for measuring the capacitance across said base center electrode and said diaphragm electrode so as to produce an output signal based on said measured capacitance that is representative of the pressure of the fluid; and

a first conductor connected between said base center electrode and said capacitance measuring circuit, a second conductor connected between said diaphragm electrode and said capacitance measuring circuit and a third conductor connected between said base outer ring electrode and said capacitance measuring circuit, wherein said capacitance measuring circuit is configured to apply signals through said first and second conductors to measure said base center electrode-diaphragm electrode capacitance and to apply a signal to said outer ring electrode through said third conductor to hold said outer ring electrode at a constant voltage.

2. The pressure sensor of claim 1, wherein:

said base front surface is provided with an inner ring electrode between said center electrode and said outer electrode, said inner ring electrode being spaced apart from said center electrode and outer ring electrode and completely surrounding said center electrode and said diaphragm electrode functions as a common electrode relative to said base center electrode and said base inner ring electrode so that a first capacitance, CM, develops across said base center ring electrode-diaphragm electrode subassembly and a second capacitance, CR, develops across said base inner ring electrode-diaphragm electrode sub-assembly; and

said capacitance measuring circuit is configured to measure said CM and CR capacitances and to generate said pressure-dependent output signal as a function of capacitances CM and CR.

3. The pressure sensor of claim 2, wherein said capacitance measuring circuit is configured to produce said pressure-dependent output signal as a function of one of the following ratios:

(CR-CM)/(CR+CM);

(CR+CM)/(CR-CM);

CM/CR, CR/CM;

(CR-CM)/CR;

(CR-CM)/CM;

CR/(CR-CM) and CM/(CR-CM).

4. The pressure sensor of claim 1, wherein:

said base outer ring electrode has an outer perimeter and said diaphragm electrode is shaped to have a circumference so as to have an edge section that extends beyond said outer perimeter of said base outer ring electrode; and

said second conductor extends from a terminal located on said base back surface through said base and is connected to a point on said diaphragm electrode edge section.

5. The pressure sensor of claim 1, wherein said diaphragm and said base are sealed so as to seal said pressure chamber.

6. The pressure sensor of claim 1, wherein said base is formed to define a bore that extends to said pressure chamber so that said pressure chamber can be pressurized to a reference pressure.

7. A pressure sensor for measuring the pressure of a fluid, said sensor comprising:

a base formed of ceramic material having a front surface and a back surface opposite said front surface;

an elastically deformable diaphragm made of ceramic material secured to said base front surface so as to be spaced apart a predetermined distance from said front surface so as to define a pressure chamber therebetween, said diaphragm having an inner surface that partially defines said pressure chamber and a pressure face opposite said inner surface which is exposed to the fluid;

a plurality of electrodes provided on said base front surface, said base electrodes include a center electrode and an outer ring electrode, said outer ring electrode spaced apart from and completely surrounding said center electrode;

a diaphragm electrode attached to said diaphragm inner surface so as to form a capacitor with at least said base center electrode;

a capacitance measuring circuit for measuring the capacitance across said base center electrode and said diaphragm electrode so as to produce an output signal based on said measured capacitance that is representative of the pressure of the fluid;

a first conductor connected between said base center electrode and said capacitance measuring circuit and a second conductor connected between said diaphragm electrode and said capacitance measuring circuit and a third conductor connected between said base outer ring electrode and said capacitance measuring circuit; and

an insulating glass layer positioned to at least partially cover said base outer ring electrode.

8. The pressure sensor of claim 7, wherein said insulating glass layer is formed from passivation glass.

9. The pressure sensor of claim 7, wherein said insulating glass layer further at least partially covers the portion of said base center electrode located radially inward from said outer ring electrode.

10. The pressure sensor of claim 7, wherein said insulating glass layer covers all of each said base electrode.

11. The pressure sensor of claim 7, wherein said measuring circuit is configured to hold said base outer ring electrode at a constant voltage.

12. The pressure sensor of claim 11, wherein:

said base front surface is provided with an inner ring electrode between said center electrode and said outer electrode, said inner ring electrode being spaced apart from said center electrode and outer ring electrode and completely surrounding said center electrode and said diaphragm electrode functions as a common electrode relative to said base center electrode and said base inner ring electrode so that a first capacitance, CM, develops across said base center ring electrode-diaphragm electrode subassembly and a second capacitance, CR, develops across said base inner ring electrode-diaphragm electrode sub-assembly; and

said capacitance measuring circuit is configured to measure said CM and CR capacitances and to generate said pressure-dependent output signal as a function of capacitances CM and CR.

13. The pressure sensor of claim 12, wherein said capacitance measuring circuit is configured to produces said pressure-dependent output signal as a function selected of one of the following ratios:

(CR-CM)/(CR+CM), (CR+CM)/(CR-CM), CM/CR, CR/CM, (CR-CM)/CR, (CR-CM)/CM, CR/(CR-CM) and CM/(CR-CM).

14. The pressure sensor of claim 12, wherein said insulating glass layer covers each said base electrode.

15. A pressure sensor for measuring the pressure of a fluid, said pressure sensor comprising:

a main body including a ceramic base formed with a front surface and a back surface opposite said front surface;

a ceramic, elastically deformable diaphragm coupled to and spaced from said ceramic base front surface so as to define a pressure chamber therebetween, said diaphragm having an inner surface that defines said pressure chamber and a pressure face opposite said inner surface that is exposed to the fluid, said diaphragm being elastically deformable as a function of the pressure applied thereto;

at least one measuring electrode disposed on said ceramic base front surface, a shield electrode disposed on said ceramic base front surface, said shield electrode being spaced away from and circumferentially surrounding said at least one measuring electrode, and a common electrode disposed on said diaphragm inner surface;

conductive members that extend through said ceramic base from said at least one measuring electrode, said shield electrode, and said common electrode to said ceramic base back surface, each said conductive member terminating at a conductive terminal on said ceramic base back surface;

a signal processing circuit connected to said electrodes and located on said ceramic base back surface, said signal processing circuit being configured to apply a stimuli signal across said at least one measuring electrode and said common electrode, to measure a response from said electrodes to said stimuli signal and to generate an output signal based on said measured response that is a function of the pressure of the fluid and to hold said shield electrode at a constant voltage; and

a conductive pattern formed on said ceramic base back surface, said conductive pattern including a plurality of conductive traces for connecting said conductive member terminals to said signal processing circuit, wherein said conductive member terminal associated with said shield electrode is connected to a conductive trace positioned on said ceramic base back surface that separates said conductive member terminal to which said measuring electrode is connected from said conductive member terminal to which said common electrode is connected.

16. The pressure sensor of claim 15, wherein:

said ceramic base front surface is provided with a first measuring electrode and a second measuring electrode spaced from said first electrode and said common electrode on said diaphragm functions as a common electrode relative to said ceramic base first and second measuring electrodes so that a first capacitance, CM, develops across said ceramic base first measuring electrode and said common electrode and a second capacitance, CR, develops across said ceramic base second measuring electrode and said common electrode;

separate said conductive members are connected to said first measuring electrode, said second measuring electrode, said common electrode and said shield electrode and each said conductive member is connected to separate terminal on said ceramic base back surface;

and said conductive pattern is formed on said ceramic base back so that said conductive trace connected to said shield electrode separates said terminal connected to said common electrode from said terminals connected to said first and second measuring electrodes; and

said signal processing circuit is configured to;

place a single across said first measuring electrode and said common electrode;

to place a signal across said second measuring electrode and said common electrode;

to produce said pressure-dependent output signal as a function selected of one of the following ratios;

(CR-CM)/(CR+CM);

(CR+CM)/(CR-CM), CM/CR, CR/CM;

(CR-CM)/CR, (CR-CM)/CM;

CR/(CR-CM) and CM/(CR-CM);

to zero adjust said pressure-dependent output signal; and

to produce said pressure-dependent output signal so that said signal is linearly compensated.

17. The pressure sensor of claim 16, wherein said conductive trace connected to said shield electrode is further shaped to separate said terminal connected to said first measuring electrode from said terminal connected to said second measuring electrode.

18. The pressure sensor of claim 15, wherein said signal processing circuit is contained within a single-chip integrated circuit mounted to said back of said ceramic base.

19. The pressure sensor of claim 15, wherein said pressure chamber is a sealed chamber.

20. The pressure sensor of claim 15, wherein said conductive pattern formed on said ceramic base back surface includes a conductive ground ring formed around an outer perimeter of said ceramic base back surface and said ground ring is connected to said conducive trace to which said shield electrode is connected.

21. The pressure sensor of claim 15, wherein at least a portion of said conductive trace formed on said ceramic base back surface is coated by a protective, insulating layer.