Arc detection using current variation

• US 5,561,605 A
• Filed: 05/10/1995
• Issued: 10/01/1996
• Est. Priority Date: 08/20/1993
• Status: Expired due to Term

• Current Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Zuercher, Joseph J., Tennies, Charles J.
• Primary Examiner(s): Ramirez, Ellis B.
• Assistant Examiner(s): Stamber, Eric W.
• Application Number:
  US08/438,464
• Time in Patent Office: 510 Days
• Field of Search: 364/483, 364/487, 364/480, 364/481, 324/102, 324/158 MG, 324/536, 324/521, 324/522, 340/661, 340/664, 361/78, 361/79, 361/86, 361/87, 361/2, 361/5, 361/6, 361/7, 361/42, 361/63, 323/299, 323/300, 323/320, 323/39
• US Class Current: 702/64
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults
• CPC Class Codes: H02H 1/0015 Using arc detectors
• CPC Class Codes: H02H 1/04 Arrangements for preventing response to transient abnormal conditions, e.g. to lightning or to short duration over voltage or oscillations; Damping the influence of dc component by short circuits in ac networks
• CPC Class Codes: H02H 3/44 responsive to the rate of change of electrical quantities

Abstract

In an electric circuit supplying AC line current to a load (30, 31) from an AC source (26) of given frequency providing repetitive cycles, arc detection is provided by sensing cycle to cycle changes in the AC line current. The AC line current is sampled with a harmonic notch filter (72) at a plurality of n phases Θ₁ through Θ_n during each of a plurality of m cycles of the AC source (26), to provide a plurality of currents I_n,m, where n is the phase and m is the cycle. The differences (I_n,m)-(I_n,m-x), where x is a designated number of cycles, provide a plurality of current difference signals. The absolute values of these current difference signals ID are accumulated in a synchronous summer (94) over the m cycles. An arc indicative signal is generated in response to given conditions and given combinations of conditions (116) of the cumulative absolute current difference signals ID. Cycle to cycle changes in AC line voltage are also sensed with a harmonic notch filter (146), and the arc indicative signal is disarmed in response to a given voltage condition. In further embodiments, subcycle changes are sensed.

Claims

1. An arc detection method for an electric circuit supplying AC line current to a load from an AC source providing an AC waveform of given frequency, comprising sensing changes in AC line current at predetermined points of said AC waveform and generating difference signals representing said changes, generating from said difference signals cumulative difference signals having magnitudes at said predetermined points of said AC waveform derived from said difference signals over a preselected number of cycles of said AC waveform, and responding to given conditions of said cumulative difference signals to generate an arc indicative signal.

2. The method according to claim 1 comprising disabling said arc indicative signal in response to a given nuisance condition.

3. The method according to claim 1 wherein one of said given conditions is that the average value of said cumulative difference signals exceeds a given threshold current, and generating said arc indicative signal only if said average value exceeds said given threshold current.

4. The method according to claim 1 wherein one of said conditions is that the peak to average ratio of said cumulative difference signals exceeds a given threshold ratio, where said peak is the maximum value of said cumulative difference signals, and said average is the average value of said cumulative difference signals, and generating said arc indicative signal only if said peak to average ratio exceeds said given threshold ratio.

5. The method according to claim 4 comprising generating said arc indicative signal only if said cumulative difference signals cross a given threshold no more than a given number of times during a given interval.

6. The method according to claim 1 wherein one of said conditions is that there be at least a given number of quiet zones during a given interval of said AC waveform, each quiet zone being of a minimum time length, where a quiet zone is a duration wherein said cumulative difference signals stay below a given current activity threshold, and generating said arc indicative signal only if there are at least said given number of quiet zones per given interval.

7. The method according to claim 6 comprising ignoring any non-quiet zone having a duration less than a given duration, to avoid high frequency anomalies, such that said non-quiet zone must have at least said given duration to interrupt said quiet zone, wherein said non-quiet zone is a duration wherein said cumulative difference signals rise above said given current activity threshold.

8. The method according to claim 1 wherein one of said conditions is that there be no quiet zone longer than a given quiet time upper limit, where a quiet zone is a duration wherein said cumulative difference signals stay below a given current activity threshold, and disabling 1 said arc indicative signal if any quiet zone lasts longer than said given quiet time upper limit.

9. The method according to claim 1 comprising accumulating said cumulative difference signals in a synchronous summer, and wherein one of said conditions is that the output of said synchronous summer be zero for no longer than a given null time upper limit, and disabling said arc indicative signal if any zero output of said synchronous summer lasts longer than said given null time upper limit.

10. The method according to claim 1 comprising accumulating said difference signals in a synchronous summer to generate said cumulative difference signals, and generating said arc indicative signal in response to at least one condition selected from a group consisting of:

the average value of said cumulative difference signals exceeds a given threshold current;

the peak to average ratio of said cumulative difference signals exceeds a given threshold ratio, where said peak is the maximum value of said cumulative difference signals, and said average is the average value of said cumulative difference signals;

there be at least a given number of quiet zones during a given interval of said AC waveform, each quiet zone being of a minimum time length, where a quiet zone is a duration wherein said cumulative difference signals stay below a given current activity threshold;

there be a no quiet zone longer than a given quiet time upper limit; and

the output of said synchronous summer be zero for no longer than a given null time upper limit.

11. The method according to claim 1 comprising sensing said AC line current at points of said AC waveform having the same absolute value absent a disturbance, including an arc, such that the difference of said absolute values is normally zero in the absence of an arc.

12. The method according to claim 1 comprising sensing a given AC line voltage parameter, and disarming said arc indicative signal in response to a predetermined condition of said parameter.

13. The method according to claim 12 comprising sensing changes in AC line voltage at predetermined points of said AC waveform, and generating voltage difference signals representing said changes, and disarming said arc indicative signal when said voltage difference signals exceed a given threshold.

14. The method according to claim 1 comprising sensing a given AC line voltage parameter, and disarming said arc indicative signal in response to a given combination of said AC line voltage parameter and said cumulative difference signals representing said changes in sensed AC line current.

15. An are detection method for an electric circuit supplying AC line current to a load from an AC source of given frequency providing repetitive cycles, comprising sensing cycle to cycle changes in said AC line current and generating difference signals representing said changes, generating from said difference signals cumulative difference signals having magnitudes cycle-to-cycle derived from said difference signals over a preselected number of cycles of said AC line current, and responding to given conditions of said cumulative difference signals to generate an arc indicative signal.

16. The method according to claim 15 comprising sampling AC line current at a phase Θ

₁,1 during a first cycle of said AC source to provide a first current I₁,1, sampling AC line current at a phase Θ

₁,2 during a second cycle of said AC source to provide a second current I₁,2, where Θ

₁,1 equals Θ

₁,2, and subtracting I₁,1 from I₁,2 to provide said difference signal.

17. The method according to claim 15 comprising sensing said cycle to cycle AC line current changes and generating said difference signals with a harmonic notch filter.

18. The method according to claim 17 comprising sampling AC line current with said harmonic notch filter at a plurality of phases Θ

₁,1 through Θ

_n,1 during a first cycle of said AC source to provide a plurality of sampled currents I₁,1 through I_n,1, sampling AC line current with said harmonic notch filter at a plurality of phases Θ

₁,2 through Θ

_n,2 during a second cycle of said AC source to provide a plurality of sampled currents I₁,2 through I_n,2, wherein Θ

₁,1 through Θ

_n,1 equals Θ

₁,2 through Θ

_n,2, respectively, and subtracting point for point I₁,1 through I_n,1 from I₁,2 through I_n,2, respectively.

19. The method according to claim 18 wherein said first and second cycles are consecutive.

20. The method according to claim 15 wherein said difference signals are the absolute values of said cycle to cycle changes in AC line current.

21. The method according to claim 15 comprising disabling said arc indicative signal in response to a given nuisance condition.

22. The method according to claim 15 wherein one of said conditions is that the average value of said cumulative difference signals exceeds a given threshold current, and generating said arc indicative signal only if said average value exceeds said given threshold current.

23. The invention according to claim 15 wherein one of said conditions is that the peak to average ratio of said cumulative difference signals exceeds a given threshold ratio, where said peak is the maximum value of said cumulative difference signals, and said average is the average value of said cumulative difference signals, and generating said arc indicative signal only if said peak to average ratio exceeds said given threshold ratio.

24. The method according to claim 23 comprising generating said arc indicative signal only if said cumulative difference signals cross a given threshold no more than a given number of times during a given interval.

25. The method according to claim 15 wherein one of said conditions is that there be at least two quiet zones per cycle, each quiet zone being of a minimum time length, where a quiet zone is a portion of a cycle wherein said cumulative difference signals stay below a given current activity threshold, and generating said arc indicative signal only if there are at least two quiet zones per cycle.

26. The method according to claim 25 comprising ignoring any non-quiet zone having a duration less than a given duration, to avoid high frequency anomalies, such that said non-quiet zone must have at least said given duration to interrupt said quiet zone, wherein said non-quiet zone is a duration wherein said cumulative difference signals rise above said given current activity threshold.

27. The method according to claim 15 wherein one of said conditions is that there be no quiet zone longer than a given quiet time upper limit, where a quiet zone is a portion of a cycle wherein said cumulative difference signals stay below a given current activity threshold, and disabling said arc indicative signal if any quiet zone lasts longer than said given quiet time upper limit.

28. The method according to claim 15 comprising accumulating said difference signals in a synchronous to generate said cumulative difference signals summer and wherein one of said conditions is that the output of said synchronous summer be zero for no longer than a given null time upper limit, and disabling said arc indicative signal if any zero output of said synchronous summer lasts longer than said given null time upper limit.

29. The method according to claim 15 comprising accumulating said difference signals in a synchronous summer to generate said cumulative difference signals, and generating said arc indicative signal in response to at least one condition selected from a group consisting of:

the average value of said cumulative difference signals exceeds a given threshold current;

the peak to average ratio of said cumulative difference signals exceeds a given threshold ratio, where said peak is the maximum value of said cumulative difference signals, and said average is the average value of said cumulative difference signals;

there be at least two quiet zones per cycle, each quiet zone being of a minimum time length, where a quiet zone is a portion of a cycle wherein said cumulative difference signals stay below a given current activity threshold;

there be no quiet zone longer than a given quiet time upper limit; and

the output of said synchronous summer be zero for no longer than a given null time upper limit.

30. The method according to claim 15 comprising accumulating said difference signals in a synchronous summer over m cycles to provide a first section, and repeating said accumulation of said m cycles over a plurality of sections, and generating said arc indicative signal only if said conditions are met in a given number of sections during a span of a predetermined number of consecutive sections.

31. An arc detection method for an electric circuit supplying AC line current to a load from an AC source of given frequency providing repetitive cycles, comprising sensing cycle to cycle changes in said AC line current and generating difference signals representing said changes, responding to given conditions of said difference signals to generate an arc indicative signal, and sensing a given AC line voltage parameter, and disarming said arc indicative signal in response to a predetermined condition of said parameter.

32. The invention according to claim 31 comprising disarming said arc indicative signal in response to a given combination of said predetermined condition of said given AC line voltage parameter and said difference signals representing said changes in sensed AC line current.

33. The method according to claim 31 comprising sensing cycle to cycle changes in AC line voltage and generating voltage difference signals representing said changes, and disarming said arc indicative signal when said voltage difference signals exceed a given threshold.

34. The method according to claim 33 comprising sensing AC line voltage changes between consecutive cycles.

35. The method according to claim 33 comprising sampling AC line voltage at a phase Φ

₁,1 during a first cycle of said AC source to provide a first voltage V₁,1, sampling AC line voltage at a phase Φ

₁,2 during a second cycle of said AC source to provide a second voltage V₁,2, where Φ

₁,1 equals Φ

₁,2, and subtracting V₁,1 from V₁,2 to provide said voltage difference signal.

36. The method according to claim 33 comprising sensing said cycle to cycle AC line voltage changes and generating said voltage difference signals with a harmonic notch filter.

37. The method according to claim 36 comprising sampling AC line voltage with said harmonic notch filter at a plurality of phases Φ

₁,1 through Φ

_p,1 during a first cycle of said AC source to provide a plurality of sampled voltages V₁,1 through V_p,1, sampling AC line voltage with said harmonic notch filter at a plurality of phases Φ

₁,2 through Φ

_p,2 during a second cycle of said AC source to provide a plurality of sampled voltages V₁,2 through V_p,2, where Φ

₁,1 through Φ

_p,1 equals Φ

₁,2 through Φ

_p,2, respectively, and subtracting point for point V₁,1 through V_p,1 from V₁,2 through V_p,2, respectively.

38. The method according to claim 37 comprising summing said voltage difference signals over a given number of points to provide a sum, and disarming said arc indicative signal when said sum exceeds a given threshold.

39. An arc detection method for an electric circuit supplying AC line current to a load from an AC source of given frequency providing repetitive cycles, comprising:

sampling AC line current at a phase Θ

₁,1 during a first cycle of said AC source to provide a current I₁,1 ;

sampling AC line current at a phase Θ

₁,2 during a second cycle of said AC source to provide a current I₁,2, where Θ

₁,1 equals Θ

₁,2 ;

subtracting I₁,1 from I₁,2 to provide a current difference signal ID₁,2-1 ;

sampling AC line current at a phase Θ

₁,3 during a third cycle of said AC source to provide a current I₁,3, where Θ

₁,2 equals Θ

₁,3 ;

subtracting I₁,2 from I₁,3 to provide a current difference signal ID₁,3-2 ;

summing ID₁,2-1 and ID₁,3-2 to provide a cumulative current difference signal thereof;

responding to given conditions of said cumulative current difference signal to generate an arc indicative signal.

40. The method according to claim 39 comprising sampling AC line current at a plurality of phases Θ

₁ through Θ

_n during each of a plurality of m cycles.

41. The method according to claim 40 comprising providing n cycle to cycle current difference signals, one for each of said phases Θ

₁ through Θ

_n, summing m of said current difference signals at phase Θ

₁ for cycles 1 through m to provide a first cumulative current difference signal, summing m of said current difference signals at phase Θ

₂ for cycles 1 through m to provide a second cumulative current difference signal, and continuing said summing through the n^th phase including summing m of said current difference signals at phase Θ

_n for cycles 1 through m to provide an n^th cumulative current difference signal, and responding to given conditions of said first through n^th cumulative current difference signals to generate said arc indicative signal.

42. The method according to claim 41 wherein said first through m^th cycles, including said first, second, and third cycles, are consecutive.

43. The method according to claim 39 wherein said current difference signals are the absolute values of said changes in AC line current.

44. The method according to claim 39 comprising sensing a given AC line voltage parameter, and disarming said arc indicative signal in response to a given condition of said parameter.

45. The method according to claim 39 comprising sensing a given AC line voltage parameter, and disarming said arc indicative signal in response to a given combination of said AC line voltage parameter and said cumulative current difference signal representing said changes in sensed AC line current.

46. The method according to claim 39 comprising:

sampling AC line voltage at a first phase Φ

₁,1 during a first cycle of said AC source to provide a voltage V₁,1 ;

sampling AC line voltage a second phase Φ

₂,1 during said first cycle of said AC source to provide a voltage V₂,1 ;

sampling AC line voltage at a first phase Φ

₁,2 during a second cycle of said AC source to provide a voltage V₁,2, wherein Φ

₁,1 equals Φ

₁,2 ;

sampling AC line voltage at a second phase Φ

₂,2 during said second cycle of said AC source to provide a voltage V₂,2 where Φ

₂,1 equals Φ

₂,2 ;

subtracting V₁,1 from V₁,2 to provide a voltage difference signal VD₁,2-1 ;

subtracting V₂,1 from V₂,2 to provide a voltage difference signal VD₂,2-1 ;

summing VD₁,2-1 and VD₂,2-1 to provide a sum indicating voltage change from said first cycle to said second cycle at at least two phases in a cycle;

disarming said arc indicative signal when said voltage change sum exceeds a given threshold.

47. The method according to claim 46 comprising:

sampling said AC line voltage at a plurality of phases Φ

₁ through Φ

_p during a cycle;

providing p cycle to cycle voltage difference signals, one for each of said phases Φ

₁ through Φ

_p, each voltage difference signal representing the voltage at its respective phase in the present cycle minus the voltage at the same respective phase in a previous cycle;

summing the first through p^th voltage difference signal to provide a summed voltage change activity signal;

disarming said arc indicative signal when said summed voltage change activity signal exceeds said given threshold.

48. The method according to claim 46 wherein said voltage difference signals are the absolute values of said changes in AC line voltage.