Scroll type refrigerant compressor

• US 5,562,426 A
• Filed: 06/01/1995
• Issued: 10/08/1996
• Est. Priority Date: 06/03/1994
• Status: Expired due to Fees

• Current Assignee: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
• Original Assignee: Kabushiki Kaisha Toyoda Jidoshokki Seisakusho
• Inventors: Kawaguchi, Masahiro, Watanabe, Yasushi
• Primary Examiner(s): FREAY, CHARLES GRANT
• Application Number:
  US08/456,937
• Time in Patent Office: 495 Days
• Field of Search: 417/295, 417/299, 417/440, 417/310, 418/55.1
• US Class Current: 417/310
• CPC Class Codes: F04C 28/14 using rotating valves

Abstract

A scroll type refrigerant compressor having an axial housing means defining a discharge chamber and a low pressure chamber around the discharge chamber, a stationary scroll , and a movable scroll. The movable scroll engages the stationary scroll and moves along a predetermined orbiting path respective to the stationary scroll. The stationary and movable scrolls define compression chambers therebetween. The stationary end plate of the stationary scroll includes a pair of relief ports for fluid communication between the compression chamber and the low pressure chamber. The compressor further comprises a valve plate in the form of a ring with a pair of valve ports. The valve plate is rotatable about the axis of the compressor between an open position where the valve port is aligned with the relief port to provide fluid communication between the compression chambers and the low pressure chamber and a closed position where the valve port separates the compression chamber from the low pressure chamber. An actuator for rotating the valve plate between the open position and the closed position in response to a refrigeration demand signal.

Claims

1. A scroll type refrigerant compressor adapted for use in a refrigerating system of an automobile in which the compressor comprises:

an axial housing means forming an outer casing of the compressor and defining a refrigerant suction passage means, including a suction chamber, a discharge chamber, a low pressure chamber provided around the discharge chamber, and a passage for fluidly communicating the low pressure chamber with the suction chamber, the housing means having a longitudinal axis extending substantially at the center portion thereof;

a drive shaft held within the axial housing means for rotation about the longitudinal axis;

a stationary scroll means fixedly encased in the housing means and having a stationary spiral member and a stationary end plate member attached to an end of said spiral member;

a movable scroll means engaged with the stationary scroll means movable in a predetermined orbiting path respective to the stationary scroll means according to the rotation of the drive shaft, the stationary and the movable scroll means defining compression chambers therebetween, the compression chambers moving from the periphery to the center of the scroll means due to the orbiting motion of the movable scroll means, the stationary end plate member including at least a relief port for fluid communication between the compression chambers and the low pressure chamber;

a valve plate member in the form of a ring which includes at least a valve port and is rotatable about the axis of the housing means between an open position where the valve port is aligned with the relief port to provide fluid communication between the compression chambers and the low pressure chamber and a closed position where the compression chamber is separated from the low pressure chamber;

a means for generating a refrigeration demand signal to operate the compressor; and

an actuator means for rotating the valve plate member between the open position and the closed position in response to the refrigeration demand signal.

2. A scroll type refrigerant compressor according to claim 1 in which the compressor further comprises a valve means in the suction passage means having a first position to separate the suction passage means from an external refrigerating circuit and a second position in response to the refrigeration demand signal to allow communication between the suction passage means and the external refrigerating circuit.

3. A scroll type refrigerant compressor according to claim 1 in which the compressor further comprises a valve means having a first position which allows the discharge chamber to communicate with the low pressure chamber and a second position in which the discharge chamber is separated from the low pressure chamber in response to the refrigeration demand signal.

4. A scroll type refrigerant compressor according to claim 1 in which the actuator means comprises a cylinder attached to the housing means and having a distal end chamber and a proximal end chamber therein, a piston slidably provided in the cylinder and outwardly extending from the distal end of the cylinder, and a spring in the proximal end chamber for biasing the piston toward the distal end of the cylinder;

the compressor further comprising a control valve having a first pressure port fluidly connected to the discharge chamber, a second pressure port fluidly connected to the low pressure chamber, and a control port fluidly connected to the proximal end chamber of the cylinder; and

a means for controlling the control valve in a first position to supply refrigerant gas from the discharge chamber to the proximal end chamber of the cylinder in response to the refrigeration demand signal, and a second position to supply refrigerant gas from the low pressure chamber to the proximal end chamber.

5. A scroll type refrigerant compressor according to claim 4 in which the means for generating the refrigeration demand signal comprises a signal generating circuit responsive to an on-off switch of the refrigerating system, the refrigeration demand signal being in an active state when the on-off switch is closed and refrigeration demand signal being in an inactive state when the on-off switch is opened.

6. A scroll type refrigerant compressor according to claim 5 in which the means for generating the refrigeration demand signal further comprises a temperature sensor provided in a compartment to be refrigerated, the refrigeration demand signal being in an active state when the temperature sensor detects that the temperature in the passenger compartment is higher than a reference temperature, and the refrigeration demand signal is in an inactive state when the temperature sensor detects that the temperature in the compartment is lower than the reference temperature.

7. A scroll type refrigerant compressor according to claim 6 in which the control valve means further comprises a valve spool movably provided between a first position where the valve spool separates the first pressure port from the control port and allows the second pressure port to communicate with the control port, and a second position where the valve spool separates the second pressure port from the control port and allows the first pressure port to communicate the control port;

a spring for biasing the spool to the second position;

a solenoid for moving the valve spool, the valve spool being moved to the first position against the biasing force of the spring when the solenoid is energized; and

a means for controlling the control valve means comprising a solenoid driver for energizing the solenoid, said solenoid driver energizing the solenoid in response to the refrigeration demand signal.

8. A scroll type refrigerant compressor according to claim 1 in which the drive shaft is continuously operatively connected to an engine of the automobile.

9. A scroll type refrigerant compressor adapted for use in a refrigerating system of an automobile in which the compressor comprises:

an axial housing means forming an outer casing of the compressor and defining a refrigerant suction passage means, including a suction chamber, a discharge chamber, a low pressure chamber provided around said discharge chamber, and a passage for a fluid communication between the low pressure chamber and the suction chamber, the housing means having a longitudinal axis extending at substantially the center portion thereof;

a drive shaft held within the axial housing means for rotation about the longitudinal axis;

a stationary scroll means fixedly encased in the housing means and having a stationary spiral member and a stationary end plate member attached to an end of said spiral member;

a movable scroll means engaging the stationary scroll means and moving along a predetermined orbiting path respective to the stationary scroll means according to the rotation of the drive shaft, the stationary and movable scroll means defining compression chambers therebetween, the compression chambers shifting from the periphery to the center of the scroll means by the orbiting motion of the movable scroll means, the stationary end plate member including at least a relief port for fluid communication between the compression chambers and the low pressure chamber;

a valve plate member in the form of a ring which includes at least a valve port and is rotatable about the axis of the housing means between an open position where the valve port is aligned with the relief port to provide fluid communication between the compression chambers and the low pressure chamber and a closed position where the valve port separates the compression chamber from the low pressure chamber;

a means for generating a refrigeration demand signal to operate the compressor;

an actuator means for rotating the valve plate member between the open position and the closed position in response to the refrigeration demand signal, the actuator means comprising a cylinder attached to the housing means and having a distal end chamber and a proximal end chamber therein, a piston slidably provided in the cylinder and outwardly extending from the distal end of the cylinder and a spring in the proximal end chamber for biasing the piston toward the distal end of said cylinder;

a control valve having a first pressure port fluidly connected to the discharge chamber, a second pressure port fluidly connected to the low pressure chamber, and a control port fluidly connected to the proximal end chamber of said cylinder; and

a means for controlling the control valve in a first position to supply refrigerant gas from the discharge chamber to the proximal end chamber of said cylinder in response to the refrigeration demand signal, and in a second position to supply refrigerant gas from the low pressure chamber to the proximal end chamber.

10. A scroll type refrigerant compressor according to claim 9 in which the compressor further comprises a valve means in the suction passage means having a first position to allow the suction passage means to communicate with an external refrigerating circuit in response to the refrigeration demand signal, and a second position to separate said suction passage means from the external refrigerating circuit.

11. A scroll type refrigerant compressor according to claim 9 in which the compressor further comprises a valve means having a first position to allow the discharge chamber to communicate with the low pressure chamber, and a second position to separate the discharge chamber from said low pressure chamber in response to the refrigeration demand signal.

12. A scroll type refrigerant compressor according to claim 9 in which the drive shaft is continuously operatively connected to an engine of the automobile.