Machine tool

• US 5,562,528 A
• Filed: 10/14/1994
• Issued: 10/08/1996
• Est. Priority Date: 10/15/1993
• Status: Expired due to Term

• Current Assignee: Koyo Seiko Co., Ltd. (Toyota Motor Corporation)
• Original Assignee: Koyo Seiko Co., Ltd. (Toyota Motor Corporation)
• Inventors: Ueyama, Hirochika, Yukitake, Yasuhiro
• Primary Examiner(s): Meislin, D. S.
• Assistant Examiner(s): Weinberg, Andrew
• Application Number:
  US08/321,872
• Time in Patent Office: 725 Days
• Field of Search: 451/11, 451/342, 451/343, 451/360, 451/294, 310/90.5
• US Class Current: 451/11
• CPC Class Codes: B23Q 17/003 by measuring a position
• CPC Class Codes: B23Q 17/0961 by measuring power, current or torque of a motor
• CPC Class Codes: B24B 41/044 Grinding spindles with magnetic or electromagnetic bearings; Features related thereto electric motors with magnetic bearings H02K7/09
• CPC Class Codes: F16C 2322/39 General buildup of machine tools, e.g. spindles, slides, actuators
• CPC Class Codes: F16C 32/0442 with devices affected by abnormal, undesired or non-standard conditions such as shock-load, power outage, start-up or touchdown
• CPC Class Codes: F16C 32/0444 Details of devices to control the actuation of the electromagnets
• CPC Class Codes: G01B 7/003 for measuring position, not involving coordinate determination coordinate measuring G01B7/004
• CPC Class Codes: G01B 7/02 for measuring length, width or thickness G01B7/004, G01B7/12 take precedence
• CPC Class Codes: G01B 7/312 for measuring eccentricity, i.e. lateral shift between two parallel axes

Abstract

A machine tool comprises a spindle device carrying a tool element attached to the forward end of a rotor spindle drivingly rotatable as supported by a control-type magnetic bearing device, a working force calculating unit for calculating a working force acting on the tool element upon the tool element coming into contact with a workpiece based on exciting current of a magnetic bearing of the bearing device, and a discriminating unit for discerning whether the contact of the tool element with the workpiece is normal or abnormal based on variations in the working force.

Claims

1. A machine tool comprising a spindle device carrying a tool element attached to the forward end of a rotor spindle drivingly rotatable as supported by a control-type magnetic bearing device, working force calculating means for calculating a working force acting on the tool element upon the tool element coming into contact with a workpiece based on exciting current of a magnetic bearing of the magnetic bearing device, and discriminating means for discerning whether the contact of the tool element with the workpiece is normal or abnormal based on variations in the working force;

wherein the discriminating means determines the rate of increase of the working force, compares the increase rate of the working force with a predetermined reference increase rate and construes the contact of the tool element with the workpiece as abnormal when the working force increase rate has exceeded the reference increase rate.

2. A machine tool as defined in claim 1 wherein the discriminating means comprises a differentiation circuit for calculating the rate of increase of the working force, and a comparison circuit for comparing the working force increase rate calculated by the differentiation circuit with a predetermined reference increase rate and outputting an abnormality signal indicating that the contact of the tool element with the workplace is abnormal when the working force increase rate has exceeded the reference increase rate.

3. A machine tool as defined in claim 1 wherein the control-type magnetic bearing device comprises two radial magnetic bearings arranged respectively at positions spaced apart from each other axially of the spindle for supporting the rotor spindle radially thereof, two radial displacement detecting means arranged respectively at positions spaced apart from each other axially of the spindle for detecting radial displacement of the rotor spindle at their respective positions, and radial control means for controlling the two radial magnetic bearings based on the outputs of the two radial displacement detecting means.

4. A machine tool comprising a spindle device carrying a tool element attached to the forward end of a rotor spindle drivingly rotatable as supported by a control-type magnetic bearing device, working force calculating means for calculating a working force acting on the tool element upon the tool element coming into contact with a workpiece based on exciting current of a magnetic bearing of the magnetic bearing device, and discriminating means for discerning whether the contact of the tool element with the workpiece is normal or abnormal based on variations in the working force;

wherein the control-type magnetic bearing device comprises two radial magnetic bearings arranged respectively at positions spaced apart from each other axially of the spindle for supporting the rotor spindle radially thereof, two radial displacement detecting means arranged respectively at positions spaced apart from each other axially of the spindle for detecting radial displacement of the rotor spindle at their respective positions, and radial control means for controlling the two radial magnetic bearings based on the outputs of the two radial displacement detecting means;

wherein the two radial magnetic bearings each comprise a pair of first electromagnets and a pair of second electromagnets arranged respectively on two radial axes orthogonal to each other in a plane perpendicular to the axis of the rotor spindle;

the two radial displacement detecting means each comprise a pair of first position sensors arranged axially adjacent to the pair of first electromagnets for detecting the position of the rotor spindle with respect to a first radial direction, a first subtracter for determining the displacement of the rotor spindle in the first radial direction by calculating the difference between the outputs of the pair of first position sensors, a pair of second position sensors arranged axially adjacent to the pair of second electromagnets for detecting the position of the rotor spindle with respect to a second radial direction, and a second subtracter for determining the displacement of the rotor spindle in the second radial direction by calculating the difference between the outputs of the pair of second position sensors; and

the radial control means comprises a first radial direction controller for controlling the attraction of the first electromagnets based on the output of the first subtracter, and a second radial direction controller for controlling the attraction of the second electromagnets based on the output of the second subtracter.

5. A machine tool as defined in claim 4 wherein the first radial direction controller and the second radial direction controller each comprise a translation calculating unit for calculating the amount of translation of the rotor spindle based on the outputs of the two radial displacement detecting means, an inclination motion calculating unit for calculating the amount of inclination motion of the rotor spindle based on the outputs of the two radial displacement detecting means, a translation control unit for outputting a translation control signal for controlling the translation of the rotor spindle based on the output of the translation calculating unit, an inclination motion control circuit for outputting an inclination motion control signal for controlling the inclination motion of the rotor spindle based on the output of the inclination motion calculating unit, and a drive circuit for supplying an exciting current to the two radial magnetic bearings based on the translation control signal and the inclination motion control signal.

6. A machine tool as defined in claim 5 herein the working force calculating means comprises two attraction calculating circuits for calculating attracting forces to be produced by the respective two radial magnetic bearings based on the exciting currents supplied to the respective radial magnetic bearings from the radial direction controllers and on the radial displacement of the rotor spindle, and a working force calculating circuit for calculating a radial working force acting on the tool element based on the attracting forces and the position of center of gravity of the rotor spindle including the tool element.

7. A machine tool as defined in claim 6 wherein the two attraction calculating circuits each determine the distances between the rotor spindle and the pair of electromagnets in one radial direction from the displacement of the motor spindle in said one radial direction detected by the two radial displacement detecting means, determine the attracting forces in said one radial direction of the pair of electromagnets using the distances, exciting currents of the pair of electromagnets and an attraction coefficient thereof and calculate the difference between the attracting forces of the pair of electromagnets to determine the attracting force in said one radial direction of each of the two radial magnetic,bearings, and the working force calculating circuit calculates the working force using the outputs of the two attraction calculating circuits, axial distances between the center of gravity of the rotor spindle and the two radial magnetic bearings and the axial distance between the center of gravity of the rotor spindle and the tool element.