Needle for ultrasonic surgical probe

• US 5,562,610 A
• Filed: 10/07/1994
• Issued: 10/08/1996
• Est. Priority Date: 10/07/1994
• Status: Expired due to Term

• Current Assignee: Misonix Incorporated (Smith & Nephew PLC)
• Original Assignee: Fibra-Sonics, Inc.
• Inventors: Brumbach, Joseph F.
• Primary Examiner(s): McDermott, Corrine M.
• Assistant Examiner(s): GRING, NOELLE K
• Application Number:
  US08/319,727
• Time in Patent Office: 732 Days
• Field of Search: 128/200.16, 128/763, 433/119, 604/22, 604/35, 604/36, 604/43, 604/44, 604/156, 604/264, 604/266, 604/268, 604/272, 604/274, 604/118, 604/119, 604/902, 606/167, 606/169, 606/170, 606/171, 606/185, 606/189, 607/97
• US Class Current: 604/22
• CPC Class Codes: A61B 17/320068 using mechanical vibrations, e.g. ultrasonic A61B17/22012 takes precedence; dental tooth drilling devices operated by vibration A61C3/03; removing intra-ocular material using mechanical vibrations A61F9/00745
• CPC Class Codes: A61B 2017/32007 with suction or vacuum means
• CPC Class Codes: A61B 2017/32008 preventing clogging of suction channel
• CPC Class Codes: A61B 2217/005 with suction drainage system
• CPC Class Codes: A61B 2217/007 with irrigation system

Abstract

A hollow operating needle for an ultrasonic surgical probe for fragmenting and removing material from the body has an elongated tapered portion which is coupled at its larger end portion to an ultrasonic motor for receiving and transmitting vibrations along the length of the needle to the operating end of the needle, with the needle defining at least one generally rectangular opening extending co-axially from the operating tip end and having the intersections of the longer sides of the at least one opening and the operating tip end being beveled, whereby a substantial portion of irrigating fluid supplied adjacent the operating end portion of the needle reaches the operating tip end of the needle and the surgical site and another substantial portion of the fluid passes through the at least one opening without reaching the operating tip of the needle. A generally concentrically positioned sleeve positioned about the needle extending from a housing enclosing the ultrasonic motor, thereby forming an annular passage with the needle through which irrigating fluid can be passed and can exit the annular passage adjacent the operating tip end portion of the needle.

Claims

1. A hollow operating needle for an ultrasonic surgical probe handpiece and adapted to extend therefrom, the handpiece having an ultrasonic motor capable of generating ultrasonic vibrations contained therein, having means for connecting the handpiece and needle to a source of suction, having an open-ended sleeve generally concentrically positioned about the needle extending from said handpiece less than the distance that the operating needle extends from the handpiece, the sleeve defining an open-ended annular space with the needle, and having means for connecting the handpiece to a source of fluid such that fluid can flow through the annular space between the needle and the sleeve for exiting from the open end of the annular space defined by the sleeve, the hollow operating needle comprising:

a. an elongated, tapered body having one end thereof larger than the other and defining an elongated hollow bore extending from one end of the tapered body to the other, said body adjacent said larger end defining a larger end portion;

b. means on the larger end portion of said body for coupling the needle to the ultrasonic motor for receiving and transmitting ultrasonic vibrations from the motor along the length of the needle;

c. said tapered, hollow body terminating in an operating tip end at its end opposite the larger end portion and defining an operating tip end portion; and

d. said operating needle defining at least one rectangular opening in the operating tip end portion thereof, said at least one opening defined in said operating tip portion extending from said operating tip end toward said larger end portion a distance substantially less than the distance said hollow body extends from said operating tip end to the larger end portion, with the longer sides of the at least one opening defined in said operating tip end portion being coaxial with the bore defined in the hollow body of the needle and intersecting the operating tip end of the needle, and the intersections of the longer sides of the at least one opening and the said operating tip end being beveled;

whereby during operation of the probe a substantial portion of fluid passing through the annular space between said operating needle and exiting therefrom reaches the operating tip end of the needle and another substantial portion of the fluid passes through the at least one opening defined in the operating tip end portion thereof for passage through the bore of the needle without reaching the operating tip end of the needle.

2. The hollow operating needle of claim 1, wherein said needle defines a plurality of spaced apart rectangular openings in the operating tip end portion thereof extending coaxially with said bore defined in the hollow body of the needle from said operating tip end toward said larger end portion a distance substantially less than the distance said hollow body extends from said operating tip end to the larger end, with the longer sides of the plurality of rectangular spaced openings being coaxial with the bore defined in the hollow body of the needle and intersecting the operating tip end of the needle, the intersections of the longer sides of the plurality of the openings and said operating tip end being beveled;

whereby during operation of the probe a substantial portion of fluid passing through the annular space between said operating needle and the sleeve and exiting therefrom reaches the operating tip end of the needle and another substantial portion of the fluid passes through the said plurality of openings defined in the operating tip end portion thereof for passage through the bore of the needle without reaching the operating tip end of the needle.

3. The hollow operating needle of claim 1, wherein said needle defines a pair of spaced apart rectangular openings in the operating tip end portion thereof extending coaxially with said bore defined in the hollow body of the needle from said operating tip end toward said larger end portion a distance substantially less than the distance said hollow body extends from said operating tip end to the larger end, with the longer sides of the pair of rectangular shaped openings being coaxial with the bore defined in the hollow body of the needle and intersecting the operating tip end of the needle, and the intersections of the longer sides of the pair of the openings and said operating tip end being beveled;

whereby during operation of the probe a substantial portion of fluid passing through the annular space between said operating needle and the sleeve and exiting therefrom reaches the operating tip end of the needle and another substantial portion of the fluid passes through the said pair of openings defined in the operating tip end portion thereof for passage through the bore of the needle without reaching the operating tip end of the needle.

4. The hollow operating needle of claim 3, wherein the intersection of each longer side of the respective opening of the pair of spaced apart openings and said operating tip end is beveled at an acute angle with respect to the respective longer side of the respective opening of the pair of openings in the needle.

5. The hollow operating needle of claim 4, wherein the pair of openings defined by the needle is a pair of equidistantly spaced rectangular openings and wherein the end of each opening closest to the larger end portion of the body and transverse to the bore defined in the hollow body of the needle is arcuate.

6. The hollow operating needle of claim 3, wherein the intersection of each longer side of the respective opening of the pair of spaced apart openings and said operating tip end is beveled at an angle of between about 30 degrees and about 60 degrees to the respective longer side of the respective opening of the pair of openings in the needle.

7. The hollow operating needle of claim 6 wherein the pair of openings defined by the needle extend coaxially with the bore defined by the hollow body from the operating tip end of the needle toward the larger end portion a distance of approximately 0.1 inch.

8. An ultrasonic surgical probe comprising:

a handpiece having an ultrasonic motor contained therein, said motor being capable of generating ultrasonic vibrations;

an operating needle having an elongated, tapered body having one end larger than the other and defining a hollow bore extending from one end of the tapered body to the other and extending outwardly from said handpiece to an operating tip end thereof, and said needle being coupled to said motor for receiving and transmitting ultrasonic vibrations therefrom along the length of said needle to said operating tip end, a portion of said body adjacent said larger end defining a larger end portion and another portion of said body adjacent said operating tip end defining an operating tip end portion;

said handpiece having means for connecting said hollow operating needle to a source of suction such that suction can be applied to cause material to be drawn into the operating tip end of said body of said operating needle and to pass therethrough;

said operating needle defining at least one rectangular opening in the said operating tip end portion extending from the operating tip end thereof toward said handpiece a distance of substantially less than the distance said hollow body extends from the operating tip end of the needle to the handpiece, with the longer sides of the at least one rectangular shaped opening being co-axial with the hollow bore of the needle and intersecting the operating tip end of the needle, and the intersections of the longer sides of the at least one opening and the operating tip end being beveled;

a sleeve generally concentrically positioned about said operating needle and extending from said handpiece toward but less than the distance the needle extends from the handpiece to the at least one rectangular opening in said needle and terminating in an open end, said sleeve defining an open ended annular space with said needle; and

said handpiece having means for connecting the handpiece to a source of fluid such that fluid can flow through the annular space between said operating needle and said sleeve for exiting from the open end of the annular space, whereby during operation of the probe a substantial portion of fluid passing through the annular space between said operating needle and said sleeve and exiting therefrom reaches the operating tip end of the needle and another substantial portion of the fluid passes through the at least one opening defined in the needle for passage therethrough without reaching the operating tip end of the needle.

9. An ultrasonic surgical probe comprising:

a handpiece having an ultrasonic motor contained therein, said motor being capable of generating ultrasonic vibrations;

an operating needle having an elongated, tapered body having one end larger than the other and defining a hollow bore extending from one end of the tapered body to the other and extending outwardly from said handpiece to an operating tip end thereof, and said needle being coupled to said motor for receiving and transmitting ultrasonic vibrations therefrom along the length of said needle to said operating tip end, a portion of said body adjacent said larger end defining a larger end portion and another portion of said body adjacent said operating tip end defining an operating tip portion;

said handpiece having means for connecting said hollow operating needle to a source of suction such that suction can be applied to cause fluid and solid material to be drawn into the operating tip end of said body of said operating needle and to pass therethrough;

said operating needle defining a pair of spaced apart rectangular openings in the operating tip end portion extending from the operating tip end thereof toward said handpiece a distance of substantially less than the distance said hollow body extends from the operating tip end of the needle to the handpiece, the longer sides of the rectangular openings being co-axial with the hollow bore of the needle and intersecting the operating tip end of the needle, and the intersections of the longer sides of the pair of openings and the operating tip end being beveled;

a sleeve extending from said handpiece and generally concentrically positioned about said operating needle, said sleeve terminating in an open end defining with said needle an open ended annular space, and said sleeve extending a distance from the handpiece less than the distance from the handpiece to the pair of spaced apart openings in the needle;

said handpiece having means for connecting the handpiece to a source of fluid such that fluid can flow through the annular space between said operating needle and said sleeve for exiting from the open end of the annular space, whereby during operation of the probe a substantial portion of fluid passing through the annular space between said operating needle and said sleeve and exiting therefrom reaches the operating end of the needle and another substantial portion of the fluid passes through the pair of openings defined in the needle for passage therethrough without reaching the operating end of the needle.