Semi-automatic reconstituting system for binary oncolytic pharmaceuticals

• US 5,562,616 A
• Filed: 03/01/1995
• Issued: 10/08/1996
• Est. Priority Date: 03/01/1995
• Status: Expired due to Fees

• Current Assignee: Habley Medical Technology Corporation
• Original Assignee: Habley Medical Technology Corporation
• Inventors: Foster, Clark B., Smedley, William H., Haber, Terry M.
• Primary Examiner(s): YASKO JR, JOHN D
• Application Number:
  US08/396,919
• Time in Patent Office: 587 Days
• Field of Search: 604/82, 604/83, 604/85, 604/86, 604/87, 604/88, 604/89, 604/403, 604/408, 604/411-416, 604/905, 604/201, 604/200, 604/205, 604/206, 604/218, 604/191
• US Class Current: 604/82
• CPC Class Codes: A61J 1/10 Bag-type containers
• CPC Class Codes: A61J 1/1475 Inlet or outlet ports
• CPC Class Codes: A61J 1/201 having one piercing end
• CPC Class Codes: A61J 1/2013 having two piercing ends
• CPC Class Codes: A61J 1/2058 having multiple connecting ports
• CPC Class Codes: A61J 1/2062 with directional valves
• CPC Class Codes: A61J 1/2089 Containers or vials which are to be joined to each other in order to mix their contents combinations of vial and syringe for mixing their contents A61J1/2096
• CPC Class Codes: A61J 1/2096 Combination of a vial and a syringe for transferring or mixing their contents

Abstract

A method and apparatus for preparing a binary liquid, highly toxic cancer treatment pharmaceutical for administration to a patient from an I.V. bag is disclosed. Liquid components of the pharmaceutical are furnished in septum-sealed vials which are mixed in a syringe structure formed by a body having a mixing chamber in fluid communication with first and second ports. The vials are attached to the body at the first port, their septum is pierced, and a normally closed valve between the first port and the chamber is opened so that the liquid components flow along a sealed path into the chamber to prevent contact between the components and the surrounding environment. The I.V. bag is attached to the body at the second port and is pierced by a needle in response to movement of the bag towards the syringe body. This movement is used to open a valve between the second port and the chamber so that the mixed pharmaceutical can be flowed along a sealed path into the I.V. bag to prevent contact between the pharmaceutical and the environment until the transfer of the pharmaceutical to the bag has been completed. The syringe structure is inexpensive, can be injection molded, and is discarded after its use.

Claims

1. A method of preparing a pharmaceutical solution requiring a mixing of first and second liquid components of the pharmaceutical solution for its subsequent intravenous administration comprising the steps of providing syringe structure including a mixing chamber fluidly coupled to first and second ports which are normally sealed from the chamber, and a reciprocating piston in the chamber;

furnishing first and second closed vials holding the respective components in their interiors;

establishing flow communication which is sealed to a surrounding environment via the first port between the interior of the first vial and the chamber;

flowing the first component into the chamber;

repeating the establishing and flowing steps with the second vial holding the second component to thereby also mix the components and form the solution;

thereafter resealing the first port from the mixing chamber;

providing an I.V. bag and opening flow communication via the second port between the chamber and an interior of the bag;

flowing the pharmaceutical solution from the chamber into an interior of the I.V. bag; and

thereafter resealing the second port from the mixing chamber;

whereby the solution is formed from the components and transferred into the I.V. bag while preventing contact with the components and the solution from the surrounding environment.

2. A method according to claim 1 wherein the step of providing the I.V. bag and opening flow communication comprises attaching the I.V. bag to the syringe structure, and including the step of removing the I.V. bag from the syringe structure after the step of resealing the second port.

3. A method according to claim 2 including the step of discarding the syringe structure to prevent its subsequent reuse after the removing step.

4. A method according to claim 1 wherein the ports include longitudinally movable needle cannulas, and wherein the steps of establishing and opening comprise moving the respective cannulas in a first longitudinal direction of the needle.

5. A method according to claim 2 including the step of absorbing solution remnants present at the port after the step of removing the I.V. bag.

6. A method according to claim 1 wherein the syringe structure includes a piston reciprocating along an axis of the chamber, and wherein the steps of flowing comprise rotating a member about the axis and translating rotary motion of the member into reciprocating motion of the piston to thereby facilitate flowing liquid components having a relatively high viscosity.

7. A method according to claim 6 including the step of interrupting the translating step when, during the rotating step, a torque applied to the member exceeds a predetermined threshold.

8. A method according to claim 1 wherein at least one of the components includes a compound for the treatment of cancer.

9. A method according to claim 8 wherein at least one of the components comprises a diluent.

10. A method according to claim 8 wherein the compound comprises a compound obtained from a yew tree.

11. A method according to claim 4 wherein the steps of resealing comprise moving the respective needles in a second longitudinal direction opposite to the first direction.

12. Apparatus for preparing a pharmaceutical solution requiring a mixing of first and second liquid components of the pharmaceutical solution for its subsequent intravenous administration, the apparatus comprising a syringe structure including a mixing chamber in fluid communication with spaced-apart first and second ports on the structure;

a normally closed valve for each port in fluid communication with the mixing chamber and the respective ports; and

a holder at each port for attaching containers to the syringe structure, each holder including a linearly reciprocable member operatively coupled to the associated valve for opening the valve in response to movement of the member in a first direction and closing of the valve in response to movement of the member in a second, opposite direction;

whereby containers holding the pharmaceutical components can be sequentially connected to the first port for sequentially flowing the components into the chamber and mixing them therein, and a further container can be connected to the second port for flowing the solution from the chamber into the further container.

13. Apparatus according to claim 12 including a closure cup adapted to be placed over containers connected to the first port and detachably, sealingly secured to the syringe structure for sealing containers connected to the first port from a surrounding environment, the cup including means for imparting movement to the holder at the first port in the first and second directions.

14. Apparatus according to claim 12 wherein an interior of the containers is sealed from a surrounding environment, and wherein each holder includes a cannula having a free end for establishing fluid communication with the interior of the respective containers when connected to the respective holders.

15. Apparatus according to claim 14 wherein a portion of each cannula is operatively coupled to the associated valve for opening and closing the valve.

16. Apparatus according to claim 15 wherein the cannula portion comprises a closed cannula end and a lateral orifice from an interior of the cannula to an exterior thereof and located proximate the closed end.

17. Apparatus according to claim 16 wherein the closed end and the orifice are disposed on an interior portion of the syringe structure when the associated valves are in their open and closed positions.

18. Apparatus according to claim 17 wherein the valve comprises an elastomeric sleeve snugly engaging the portion of the cannula.

19. Apparatus according to claim 17 wherein each elastomeric sleeve is positioned and dimensioned so that movement of the associated cannula in the first direction disengages the cannula portion from the elastomeric sleeve to thereby establish fluid communication from the cannula interior and the chamber for enabling a liquid flow between the corresponding container and the chamber.

20. Apparatus according to claim 12 including means biasing the holder in the second direction into a position in which the valve is closed.

21. Apparatus according to claim 20 wherein the holder includes a needle cannula and the biasing means comprises a compression spring surrounding the cannula.

22. Apparatus according to claim 12 wherein the chamber is a cylindrical chamber having an end in fluid communication with the ports, and wherein the syringe structure includes a piston reciprocably disposed in the cylindrical chamber and means for manually reciprocating the piston.

23. Apparatus according to claim 22 wherein the manually reciprocating means comprises a rotator rotatable about an axis of the cylindrical chamber and a motion translator for converting rotary motion of the member into reciprocating linear motion of the piston to provide a mechanical advantage facilitating flowing liquids having a relatively high viscosity into and out of the chamber.

24. Apparatus according to claim 23 wherein the translator comprises a threaded connection between the rotator and the syringe structure which is concentric with the axis of the cylindrical chamber.

25. Apparatus according to claim 23 including a torque responsive coupling between the rotator and the piston preventing the translator from translating rotary motion into linear motion when a torque applied to the rotator exceeds a predetermined magnitude.

26. Apparatus according to claim 25 wherein the rotator is disposed concentrically within an opening in the piston and wherein the coupling comprises a resiliently compressed ring disposed between the rotator and the piston.

27. Apparatus for preparing and delivering to an I.V. bag a binary liquid cancer treatment pharmaceutical requiring a mixing of first and second liquid components furnished in first and second vials, each vial having an opening closed by a pierceable septum and leading to an interior of the vial, the apparatus comprising:

a body including an elongated mixing chamber, a piston for drawing liquid into and expulsing liquid from the chamber, and first and second ports on an exterior of the body and in fluid communication with the chamber;

a vial docking cage reciprocably mounted to the body at the first port and comprising a first member mounting a first needle cannula having a pointed free end, a closed end at an interior of the body, and a lateral orifice proximate the closed end and open to an interior of the cannula;

first means biasing the first member away from the body;

a connector adapted to releasably engage and position a vial on the first member so that the pointed free cannula end pierces the septum of the vial to establish flow communication between the vial interior and the cannula interior which is sealed from a surrounding environment;

an elastomeric tubular first valve mounted in the body, in fluid communication with the chamber, surrounding and covering the orifice of the first needle cannula when the cage is relatively remote from the body and uncovering the orifice and thereby establishing fluid communication between the orifice and the chamber when the cage is proximate the body so that retraction of the piston in the chamber draws liquid from the vial interior via the first needle cannula, its orifice and the first valve into the chamber, and movement of the cage induced by the biasing means to the position remote from the body causes the first valve to cover the first orifice to prevent further fluid communication between the first needle cannula and the chamber;

the second port including a needle carrier mounted to the body and movable towards and away from the body, the carrier including a holder for releasably holding the I.V. bag, a second needle cannula having a pointed free needle end for piercing the I.V. bag, a closed end at the interior of the body and a lateral second orifice proximate the closed end communicating with an interior of the second cannula, and second means biasing the carrier into an extended position away from the body; and

an elastomeric tubular second valve mounted in the body, in fluid communication with the chamber, surrounding and covering the second orifice when the carrier is in its extended position, and uncovering the second orifice and thereby establishing fluid communication between the interior of the second cannula and the chamber when the carrier is in a retracted position proximate the body so that movement of the piston into the chamber flows the mixed pharmaceutical from the chamber via the second valve and the second cannula into the I.V. bag.

28. Apparatus according to claim 27 including means engaging the vial for moving the vial and therewith reciprocating the cage.

29. Apparatus according to claim 28 wherein the engaging means comprises a closed cup surrounding the vial and threadably connected with the body.

30. Apparatus according to claim 27 including a reciprocating thread connection operatively interposed between the body and the piston for reciprocating the piston in the chamber by rotating a member to provide a mechanical advantage and facilitate the flow of liquid between the ports and the chamber.

31. Apparatus according to claim 30 including a coupling operatively connected with the piston for preventing reciprocating motion of the piston when a torque applied to the member exceeds a predetermined magnitude.

32. Apparatus according to claim 27 wherein the connector includes jaws resiliently mounted on the first member for engaging the vial adjacent its opening.

33. Apparatus according to claim 32 including means locking the jaws in their vial engaging positions while the orifice of the first cannula is uncovered by the first valve.

34. Apparatus according to claim 27 wherein the I.V. bag includes a sealed tubular port pierceable by the free second cannula end, and wherein the second port includes at least one latch member shaped, positioned and mounted to engage a portion of the tubular port and releasably retain it to the carrier.

35. Apparatus according to claim 27 wherein the first and second biasing means each comprises a spring.

36. Apparatus according to claim 35 wherein spring forces exerted by the respective springs are greater than piercing forces required to be exerted against the free ends of the first and second cannulas for piercing the septums and the closed tubular port, respectively, so that the piercing occurs before the respective valves uncover the associated needle orifices.

37. Apparatus for delivering to an I.V. bag a liquid pharmaceutical made from mixed liquid components furnished in separate containers while precluding contact with components and the pharmaceutical, the apparatus comprising a body including a mixing chamber and first and second ports in liquid communication with the chamber;

a reciprocating holder for alternatingly positioning first and second septum-sealed vials holding the respective components at the first port;

a first needle cannula mounted on the holder for piercing the septum;

a normally closed first valve between the first cannula and the chamber; and

means operatively coupled with the first cannula and the first valve for opening the first valve in response to movement of the holder in a first direction and for closing the first valve in response to movement of the holder in a second direction;

the second port comprising a carrier movable between proximate and remote positions relative to the housing and adapted to releasably engage a sealed, pierceable port of the I.V. bag for receiving the pharmaceutical from the chamber, the carrier including a second needle cannula with a pointed end for piercing the tubular port;

a normally closed second valve between the second cannula and the chamber; and

means operatively coupled with the second cannula and the second valve for opening and closing the second valve in response to movements of the carrier between the proximate and remote positions;

whereby the components are sequentially drawn into the chamber by attaching and detaching the first and second vials to and from the holder, moving the holder to establish and prevent fluid communication between the chamber and the first and second vials and operating the piston, and whereby the pharmaceutical is subsequently transferred to the I.V. bag after the carrier has at least been partially moved between the proximate and remote positions to uncover the orifice in the second cannula so that the mixed liquid pharmaceutical flows from the chamber into the I.V. bag.