Non-reusable safety syringe

• US 5,562,624 A
• Filed: 05/11/1994
• Issued: 10/08/1996
• Est. Priority Date: 05/06/1994
• Status: Expired due to Term

• Current Assignee: Nardino Righi, Roberto Rossi
• Original Assignee: Nardino Righi, Roberto Rossi
• Inventors: Rossi, Roberto, Righi, Nardino
• Primary Examiner(s): YASKO JR, JOHN D
• Application Number:
  US08/241,448
• Time in Patent Office: 881 Days
• Field of Search: 604/110, 604/198, 604/192, 604/187, 604/263, 604/218
• US Class Current: 604/110
• CPC Class Codes: A61M 2005/3247 Means to impede repositioning of protection sleeve from needle covering to needle uncovering position
• CPC Class Codes: A61M 2005/3261 triggered by radial deflection of the anchoring parts between sleeve and syringe barrel, e.g. spreading of sleeve retaining hooks having slanted surfaces by engagement with conically shaped collet of the piston rod during the last portion of the injection stroke of the plunger
• CPC Class Codes: A61M 2005/3264 Trigger provided at the proximal end, i.e. syringe end opposite to needle mounting end
• CPC Class Codes: A61M 5/326 Fully automatic sleeve extension, i.e. in which triggering of the sleeve does not require a deliberate action by the user

Abstract

A non-reusable safety syringe comprising a cylinder (1); an injection needle (4) fixed on the front end of the cylinder (1); a plunger (6) which is slidable in the cylinder (1) from a position of maximum withdrawal for the filling of the syringe to a position of maximum insertion for the discharging of the syringe, and which is mounted on a manually movable stem (7) which projects beyond the rear end of the cylinder (1); a protective sleeve (12) fitted slidably longitudinally on the outside of the cylinder (1) so that it can be moved from a withdrawn inoperative position, in which the needle (4) projects beyond it, to a forward safety position, in which the protective sleeve (12) extends entirely around the needle (4), covering it completely, and with securing means (23, 25) to automatically retain the protective sleeve (12), so that it cannot be retracted with respect to the cylinder (1), in its forward safety position and the needle-holder (3) in the protective sleeve (12) in its forward position.

Claims

1. Non-reusable safety syringe comprising:

a) a cylinder (1) having a front end and a rear end;

b) a needle (4) which is fixed to a needle-holder (3), which is fitted removably to the front end of the cylinder (1);

c) a plunger (6) which is slidable in the cylinder (1) from a position of maximum withdrawal for the filling of the syringe to a position of maximum insertion for the discharging of the syringe, and which is provided with a manually movable stem (7) which projects beyond the rear end of the cylinder (1);

d) a protective sleeve (12) fitted slidably on the outside of the cylinder (1) and so that it can be moved from a withdrawn inoperative position, in which the needle (4) projects beyond the sleeve (12), to a forward safety position, in which the protective sleeve (12) extends entirely around the needle (4), covering the needle (4) completely;

e) hooked securing teeth (17) which are provided at free rear ends of elastically flexible securing tongues (16) extending longitudinally with respect to the protective sleeve (12), the tongues being formed in one piece with the sleeve (12), while the securing teeth (17) interact with a complementary retaining rim on the rear end of the cylinder (1) to secure the protective sleeve (12) in its withdrawn position with respect to the cylinder (1);

f) a releasing pusher element (19) which is fixed to a rear end of the stem (7) of the plunger (6) and which interacts with the securing teeth (17) to disengage said teeth from the retaining rim on the rear end of the cylinder (1), substantially in a terminal section of an insertion path of the plunger (6);

g) a spring (15) which is interposed between the cylinder (1) and the protective sleeve (12) and which is designed to move the protective sleeve (12) from its withdrawn inoperative position to its forward safety position;

h) two removal prevention teeth (21) which are disposed diametrically opposite each other at the rear end of the cylinder (1) and which can be moved elastically radially outwards away from each other, and can interact with a rear side of the releasing pusher element (19), securing the stem (7) of the plunger (6) in the maximum insertion position of the path of the plunger (6);

i) removable safety means (34) which are provided at the rear end of the cylinder (1), to prevent the releasing pusher element (19) from interacting with the securing teeth (17); and

j) securing means which are capable of automatically retaining both the protective sleeve (12) in its forward safety position so that it cannot be withdrawn with respect to the cylinder (1) and the needle-holder (3) so that it cannot be removed axially in either direction from said protective sleeve (12) in its forward safety position, and which consist of at least one internal projection (25) in the protective sleeve (12) for retention at a rear of the needle-holder (3) which interacts with a corresponding external projection (303) on the needle-holder (3) itself, and of at least one elastic front retaining tongue (23) on the needle-holder (3), which is formed by cutting a peripheral wall of the protective sleeve (12) and which extends longitudinally with respect to the sleeve, a front end of said retaining tongue being connected to the protective sleeve (12), while a free rear end of said retaining tongue interacts, in a position of radial entry into the protective sleeve (12), with a corresponding front projection (203) of the needle-holder (3);

characterized in that the at least one retaining tongue (23) is cut in a front terminal section of the protective sleeve (12) so as to extend initially, in an unstressed condition, substantially coplanar with the peripheral wall of the protective sleeve, while the at least one retaining tongue interacts with an end cap (26) which reduces a front hole (28) for the needle (4) which may be fitted over and secured removably to an end of the protective sleeve (12), so that the tongue (23) is compressed radially inwards in an inclined position with the end of the retaining tongue projecting inside the protective sleeve (12); and

further characterized in that an external projection (123) interacting with an inner surface of the end cap (26) is provided on an outer side of the retaining tongue (23) to cause a radial inclination of the retaining tongue (23) towards an inside of the sleeve (12) when the end cap (26) is fitted onto the sleeve (12).

2. Syringe according to claim 1, characterised in that internal projections project from the inner surface of the end cap (26) and are provided at positions coinciding with the retaining tongue or tongues (23) and interact with the tongues to bend them radially towards the inside of the protective sleeve (12) when the end cap (26) is fitted onto the sleeve.

3. Syringe according to claim 1, characterised in that the external projections (123) of the retaining tongues (23) or the internal projections of the end cap (26) are provided in positions coinciding with the front end sections of the retaining tongues (23) connecting them to the protective sleeve (12).

4. Syringe according to claim 1, characterised in that two securing tongues (16) diametrically opposite each other and with inclined guide surfaces (18) facing each other and interacting with the releasing pusher element (19) are provided.

5. Syringe according to claim 1, characterised in that the removal prevention teeth (21) are formed by cuts made in the lateral wall of a can-shaped head (10) made in one piece with the rear end of the cylinder (1), while the securing tongues (16) which project from the rear end of the protective sleeve (12) extend with their free rear ends, which consist of hooked securing teeth (17) and inclined guide surfaces (18), into the said can-shaped head (10), passing through corresponding apertures (20) made in the end of the said head (10), while the locking edge at the rear end of the cylinder (1) consists of the edges of the said apertures with which the said securing teeth (17) engage, the can-shaped head (10) being made with an aperture on its rear end to enable the disc-shaped releasing pusher element (19), which is fixed to the rear terminal section of the stem (7) of the plunger (6), to penetrate into the said head (10).

6. Syringe according to claim 1, characterised in that the removable safety means are made in the form of a covering element (34) which is provided with a radial cut (36) to allow the stem (7) of the plunger (6) to pass through it and which can be fitted to the aperture in the rear end of the can-shaped head (10) of the cylinder (1) by means of extensions (35) which are inserted into the said head (10) and which are designed to interact with the securing tongues (16) in such a way as to prevent the said tongues from being bent into their release position, the said covering element (34) being disposed between the pusher element (19) and the rear end of the can-shaped head (10).

7. Syringe according to claim 1, characterised in that the removable safety means may consist of a removable tear-off strip of paper or cardboard, disposed between the pusher element (19) and the rear end of the can-shaped head (10).

8. Syringe according to claim 1, characterised in that, in its withdrawn inoperative position, the protective sleeve (12) bears axially on a stop (10) provided on the rear end of the cylinder (1), while at its rear end the said sleeve has formed on it at least two radial diametrically opposite fins (13) which extend from the peripheral surface of the sleeve and which are to be held by two fingers of the hand of the user who holds the syringe during the injection.

9. Syringe according to claim 1, characterised in that, in its withdrawn inoperative position, the protective sleeve (12) is disposed with its front end (28) next to the rear end of the needle cover cap (5) which is fitted removably on the front end of the needle-holder (3), while the internal diameter of the front hole (28) on the front section of the protective sleeve (12) is constricted with respect to the internal diameter of the remaining part of the said sleeve (12) and is only slightly greater than the external diameter of the complementary rear terminal part of the needle cover cap (5).

10. Syringe according to claim 1, characterised in that the constricted front hole (28) of the protective sleeve (12) is formed by the front hole of the end cap (26) which is fitted permanently by catches onto the protective sleeve (12).

11. Syringe according to claim 1, characterised in that the external shoulder (203) of the needle-holder (3) has a diameter greater than the hole (28) in the end cap (26) at the front end of the protective sleeve (12) and forms a stop to prevent the removal of the said needle-holder (3) from the cylinder (1) and from the protective sleeve (12) in the withdrawn inoperative position of the sleeve.

12. Syringe according to claim 1, characterised in that the stem (7) of the plunger (6) is provided with an easily breakable weakened area (32) at a point between the pusher element (19) and a push-button (9) on the rear end of the stem (7).

13. Syringe according to claim 1, characterized in that, the needle-holder (3) is built as a separate, intermediate element with coupling means (603) to the frontal end (2, 102) of the cylinder (1) and means (403) for engaging a securing head (104, 204) of a conventional needle (4).

14. Syringe according to claim 1, characterized in that the needle-holder (3) is provided with a hole (403) having an internal multi-start, particularly double-start, screw thread (503), in which an external peripheral flange (204) of the needle securing head (104) is screwable.

15. Syringe according to claim 1, characterized in that the needle-holder (3) is built in such a way that the needle securing head (104) engages with a conical hole (304) the conical front end (2) of the cylinder (1), providing the necessary seal.