Microprocessor controlled drive circuit for a liquid nebulizer having a plurality of oscillators

• US 5,563,811 A
• Filed: 04/29/1993
• Issued: 10/08/1996
• Est. Priority Date: 04/29/1993
• Status: Expired due to Fees

• Current Assignee: Cecil W. Embree
• Original Assignee: Humonics International, Inc.
• Inventors: Embree, Cecil W.
• Primary Examiner(s): Ramirez, Ellis B.
• Assistant Examiner(s): KEMPER, MELANIE A
• Application Number:
  US08/055,056
• Time in Patent Office: 1,258 Days
• Field of Search: 364/573, 364/571.01, 364/571.02, 364/505, 364/176, 364/579, 364/138, 236/1 F, 236/44 R, 236/44 A, 331/15, 331/23, 331/34, 331/109, 331/182, 331/183
• US Class Current: 702/86
• CPC Class Codes: B05B 17/0615 spray being produced at the free surface of the liquid or other fluent material in a container and subjected to the vibrations
• CPC Class Codes: B06B 1/0207 Driving circuits specially adapted for particular applications, see the relevant subclass, e.g. G01; circuits for steering transducer arrays G10K11/34; basic circuits H03
• CPC Class Codes: B06B 2201/20 Application to multi-element transducer
• CPC Class Codes: B06B 2201/40 with testing, calibrating, safety devices, built-in protection, construction details
• CPC Class Codes: B06B 2201/77 Atomizers
• CPC Class Codes: F24F 6/12 by forming water dispersions in the air

Abstract

A circuit for causing an element to produce a substantially linear response to an input signal comprising an element for providing a response, a transistor oscillator circuit for providing an electrical output signal of variable amplitude to excite the element in response to the input signal, the transistor oscillator circuit normally causing the electrical output signal to vary non-linearly with respect to the input signal, and microprocessor means for correcting the non-linear relationship between the input signal and the electrical output signal to thereby cause the electrical output signal to vary substantially linearly with respect to the input signal when the input signal is applied to the microprocessor means.

Claims

1. A circuit for causing an element to provide a response which is linearly proportional to an input signal comprising input signal means for providing an input signal, a microprocessor coupled to said input signal means for receiving said input signal and producing a first output signal which is dependent on the characteristics of a transistor oscillator to which it is coupled for the purpose of causing said transistor oscillator to provide an output other than which it would produce if said input signal means were coupled directly to said transistor oscillator, a transistor oscillator coupled to said microprocessor for receiving said first output signal and producing a second output signal which is linearly proportional to said input signal, and an element coupled to said transistor oscillator for receiving said second output signal and providing a response which is linearly proportional to said input signal.

2. A circuit as recited in claim 1 wherein said element is a transducer for converting water to mist.

3. A circuit as recited in claim 2 wherein said transducer is a piezo-electric crystal.

4. A circuit as recited in claim 2 further including means for adjusting said circuit to ensure that said transducer provides no mist for a first predetermined output signal and provides maximum mist for a second predetermined output signal.

5. A circuit as recited in claim 2 wherein said circuit includes means for detecting a fault in said electrical circuit and communicating said fault to said microprocessor means, and wherein said circuit includes adjustment means for overcoming operational discrepancies inherent in variances in said circuit.

6. A circuit as recited in claim 5 wherein said adjustment means for overcoming operational discrepancies inherent in variances in said circuit comprises means for adjusting said circuit to ensure that said transducer provides no mist for a first predetermined output signal and provides maximum mist for a second predetermined output signal.

7. A circuit as recited in claim 6 in combination with a tank having water therein and wherein said circuit includes means for measuring water level in said tank and for preventing water flow into said tank if said level reaches a preset maximum level and for shutting down said circuit if the measured water level falls below a preset minimum.

8. A circuit as recited in claim 7 wherein said circuit includes means for shutting down said circuit in the event of overheating proximate said tank.

9. A circuit as recited in claim 8 wherein said circuit includes means for detecting a leak in said tank.

10. A circuit as recited in claim 1 wherein said circuit includes means for detecting a fault in said electrical circuit and communicating said fault to said microprocessor means.

11. A circuit as recited in claim 10 wherein said circuit includes adjustment means for overcoming operational discrepancies inherent in variances in said circuit.

12. A circuit as recited in claim 1 wherein said circuit includes adjustment means for overcoming operational discrepancies inherent in variances in said circuit.

13. A circuit as recited in claim 12 wherein said element comprises a transducer for converting water to mist and wherein said adjustment means comprises means for adjusting said circuit to ensure that said transducer provides no mist for a first predetermined output signal and provides maximum mist for a second predetermined output signal.

14. A circuit as recited in claim 13 wherein said circuit includes means for detecting a fault in said electrical circuit and communicating said fault to said microprocessor means.

15. A circuit as recited in claim 14 in combination with a tank having water therein and wherein said circuit includes means for measuring water level in a tank and for preventing water flow into said tank if said level reaches a preset maximum level and for shutting down said circuit if the measured water level falls below a preset minimum.

16. A circuit as recited in claim 15 wherein said circuit includes means for detecting a leak in said tank.

17. A circuit as recited in claim 1 in combination with a tank having water therein and wherein said circuit includes means for measuring water level in said tank and for preventing water flow into said tank if said level reaches a preset maximum level and for shutting down said circuit if the measured water level falls below a preset minimum.

18. A circuit as recited in claim 17 wherein said circuit includes means for shutting down said circuit in the event of overheating proximate said tank.

19. A circuit as recited in claim 17 wherein said circuit includes means for detecting a leak in said tank.

20. A circuit as recited in claim 1 wherein said second output signal of said transistor oscillator is of constant frequency.

21. A system for producing controlled humidification to an area comprising a piezo-electric crystal for producing ultrasonic vibration to nebulize water for humidification, oscillator means for exciting said piezo-electric crystal, sensor means for sensing the humidity level and comparing said sensed humidity level in said area with a preset desired humidity level and generating a humidity demand signal, and control means for causing said oscillator means to produce an output of an amplitude which varies substantially linearly with respect to said humidity demand signal to drive said piezo-electric crystal at said amplitude which varies substantially linearly with respect to said humidity demand signal.

22. A system as recited in claim 21 wherein said control means comprises a microprocessor.

23. A system as recited in claim 22 including circuit means for detecting faults in said circuit and communicating said faults to said microprocessor.

24. An apparatus for providing controlled excitation to a plurality of elements which generate ultrasonic waves, comprising:

input bias signal means for providing an input bias signal, a plurality of transistor oscillator circuits coupled to said input bias signal means, a plurality of elements coupled to said transistor oscillator circuits, each of said transistor oscillator circuits providing an electrical output signal of a variable amplitude to excite one of said elements in response to said input bias signal, wherein the amplitude of said electrical output signal from each of said transistor oscillator circuits would normally vary non-linearly with respect to said input bias signal;

microprocessor means for correcting for the non-linear relationship between said input bias signal and said electrical output signal, wherein said microprocessor means receives an input signal and transmits a single output control signal in response thereto to each of said transistor oscillator circuits which, in turn, causes each of said transistor oscillator circuits to produce a corrected electrical output signal whose amplitude varies linearly with respect to said input signal; and

a corresponding plurality of variance adjustment circuits coupled to said transistor oscillator circuits which ensure that the amplitude of said corrected electrical output signal for each of said oscillator circuits is substantially the same in response to said output control signal.

25. An apparatus as recited in claim 24 wherein said apparatus is a nebulizer used to convert water to mist for the purpose of humidification.

26. Apparatus as recited in claim 25 further including means for detecting a fault in said oscillator circuits or said elements and communicating the same to said microprocessor means.

27. Apparatus as recited in claim 24 wherein said elements are piezo-electric crystals.

28. Apparatus as recited in claim 24 further including means for detecting a fault in said oscillator circuits or said elements and communicating said fault to said microprocessor means.

29. Apparatus as recited in claim 24 further including means for adjusting each circuit individually to ensure that a first predetermined control signal results in zero mist being produced by said element and a second predetermined control signal results in maximum mist being produced by said element.

30. A circuit as recited in claim 24 wherein said circuit includes means for measuring water level in a tank and for preventing water flow into said tank if said level reaches a preset maximum level and for shutting down said circuit if the measured water level falls below a preset minimum.

31. A circuit as recited in claim 30 wherein said circuit includes means for shutting down said circuit in the event of overheating proximate said tank.

32. A circuit as recited in claim 31 wherein said circuit includes means for detecting a leak in said tank.

33. A system for producing controlled humidification comprising:

a plurality of humidity sensing means for measuring humidity levels in a plurality of locations;

a plurality of humidifiers for providing humidification to said plurality of locations;

a plurality of remote controllers corresponding to said plurality of humidifiers, where each remote controller controls an individual humidifier; and

, a system controller responsive to a demand signal derived from at least one of said plurality of sensing means and in communication with said plurality of humidifiers and with said plurality of remote controllers, where said system controller functions as an interface between said plurality of sensing means and said plurality of humidifiers and said plurality of remote controllers, wherein said system controller sends a proportional humidity demand signal to each of said remote controllers;

wherein each of said remote controllers provides linear control of its respective humidifier in response to said proportional humidity demand signal.

34. A humidification system comprising a sensing means for sensing the demand for humidification in an area and providing a demand signal representative thereof, a plurality of remote controllers, a system controller coupled to sensing means for monitoring the operational status of a plurality of humidifiers and for providing an interface between said demand signal produced by said sensing means and said plurality of remote controllers, a plurality of transducer drive circuits coupled to each of said remote controllers, each of said transducer drive circuits comprising a transistor oscillator and a transducer coupled thereto, each said remote controllers including a microprocessor for receiving said demand signal and producing a first output signal for causing each of said transistor oscillators to produce a second output signal which is linearly proportional to said demand signal to thereby drive its respective transducer at an amplitude which is linearly proportional to said demand signal.

35. A humidification system as set forth in claim 34 including a variance adjust circuit in each of said transducer drive circuits for adjusting for operational variances in each of said transistor oscillators and said transducers.