Apparatus and method for forming a hemispherical microlens at the end of optical fiber

• US 5,563,969 A
• Filed: 05/09/1995
• Issued: 10/08/1996
• Est. Priority Date: 05/23/1994
• Status: Expired due to Fees

• Current Assignee: NEC Corporation
• Original Assignee: NEC Corporation
• Inventors: Honmou, Hiroshi
• Primary Examiner(s): Bovernick, Rodney B.
• Assistant Examiner(s): SANGHAVI, HEMANG
• Application Number:
  US08/437,329
• Time in Patent Office: 518 Days
• Field of Search: 385/33-35, 385/95, 385/96, 385/35.5
• US Class Current: 385/35
• CPC Class Codes: G02B 6/2552 reshaping or reforming of light guides for coupling using thermal heating, e.g. tapering, forming of a lens on light guide ends

Abstract

The apparatus for forming a hemispherical micro-lens according to the present invention comprises a laser light oscillator 5 for irradiating laser light into one end 3a of an optical fiber 3, a far-field pattern (F.F.P.) detector 6 for detecting the shape of the F.F.P. of laser light emitted from the other end 3b of the optical fiber 3, discharge electrodes 1 for heating the end 3b of the optical fiber 3 and thereby forming a hemispherical microlens, and a discharge controller 2 for controlling the operation of the discharge electrodes 1 according to the shape of the detected F.F.P. With this apparatus, laser light is irradiated into one end surface 3a of an optical fiber 3, the other end surface 3b is heated to form a hemispherical microlens while measuring the F.F.P. of laser light emitted from this end surface 3b, and heating is halted according to the measured value of the F.F.P. It is preferable that the discharge controller 2 halt the heating operation when the diameter of the F.F.P. detected at the F.F.P. detector is approximately equal to a preset value, in particular the maximum value of the diameter of the F.F.P. This apparatus may also be applied in a case in which the ends 3b of a plurality of optical fibers arranged as an array are collectively heated and formed into hemispherical microlenses.

Claims

1. An apparatus for forming a hemispherical microlens at an end of an optical fiber comprising:

laser light irradiation means for irradiating laser light into one end of an optical fiber;

far-field pattern detection means for detecting the shape of a far-field pattern of laser light emitted from the other end of said optical fiber;

heating means for heating said other end of said optical fiber and forming a hemispherical microlens; and

heating control means for controlling the operation of said heating means according to the shape of said detected far-field pattern.

2. An apparatus for forming a hemispherical microlens at the end of an optical fiber according to claim 1 wherein said heating control means halts the heating operation of said heating means when it detects that the diameter of a far-field pattern detected by said far-field pattern detection means has reached a preset value.

3. An apparatus for forming a hemispherical microlens at the end of an optical fiber according to claim 2 wherein the preset value for comparison with the diameter of the far-field pattern is a maximum value of the diameter of the far-field pattern.

4. An apparatus for forming a hemispherical microlens at the end of an optical fiber according to claim 2 wherein said heating means collectively heats and forms respective hemispherical microlenses at an end of each of a plurality of optical fibers disposed as an array.

5. An apparatus for forming a hemispherical microlens at the end of an optical fiber according to claim 4 wherein the heating control means controls the heating operation of said plurality of optical fibers according to a far-field pattern cast by laser light irradiated into one end of one optical fiber among the plurality of optical fibers.

6. An apparatus for forming a hemispherical microlens at the end of an optical fiber according to claim 1 wherein said heating control means halts the heating operation of said heating means when said control means detects that the diameter of the far-field pattern detected by said far-field pattern detection means begins to exhibit any decrease.

7. An apparatus for forming a hemispherical microlens at the end of an optical fiber according to claim 1 wherein said optical fiber is any one of a single-mode optical fiber and a graded index multimode optical fiber having a core dopant density within a distribution of a graded index type.

8. An apparatus for forming a hemispherical microlens at the end of an optical fiber according to claim 1 wherein said heating means is any one of a laser light, a plurality of electrodes, and an electric furnace.

9. An apparatus for forming a hemispherical microlens at the end of an optical fiber according to claim 1 wherein a flat end surface, including both a core and a cladding, of said optical fiber is heated.

10. A method of forming a hemispherical microlens at an end of an optical fiber comprising:

irradiating laser light into one end of an optical fiber;

forming a hemispherical microlens by heating an opposite end of said optical fiber;

detecting, while said hemispherical microlens is being formed, a far-field pattern of laser light emitted from said opposite end; and

controlling a halting of said heating operation based on the shape of said detected far-field pattern.

11. A method for forming a hemispherical microlens at the end of an optical fiber according to claim 10 wherein the diameter of the far-field pattern of laser light is compared with a prescribed value and said heating operation is halted when it is detected that said diameter is approximately equal to said prescribed value.

12. A method for forming a hemispherical microlens at the end of an optical fiber according to claim 10 wherein the prescribed value is the maximum value of the diameter of the far-field pattern.

13. A method for forming a hemispherical microlens at the end of an optical fiber according to claim 10 whereby an end of each of a plurality of optical fibers disposed as an array are collectively heated and formed into respective hemispherical microlenses.

14. A method for forming a hemispherical microlens at the end of an optical fiber according, to claim 13 whereby a heating operation of a plurality of optical fibers is controlled according to a far-field pattern cast by laser light irradiated into one end of one optical fiber among the plurality of optical fibers.

15. A method for forming a hemispherical microlens at the end of an optical fiber according to claim 10 wherein said heating operation is halted when the diameter of the far-field pattern of laser light begins to exhibit any decrease.

16. A method for forming a hemispherical microlens at the end of an optical fiber according to claim 10 wherein a flat end, surface, including both a core and a cladding, of said optical fiber is heated.