Spiral tractor apparatus and method

• US 5,565,633 A
• Filed: 09/28/1995
• Issued: 10/15/1996
• Est. Priority Date: 07/30/1993
• Status: Expired due to Fees

• Current Assignee: Wernicke, Timothy K.
• Original Assignee: Wernicke, Timothy K.
• Inventors: Wernicke, Timothy K.
• Primary Examiner(s): Williams, Hezron E.
• Assistant Examiner(s): LARKIN, DANIEL SEAN
• Application Number:
  US08/535,921
• Time in Patent Office: 383 Days
• Field of Search: 73/865.8, 73/866.5, 73/623, 73/40.5 R, 324/220, 324/226, 324/228
• US Class Current: 73/865.8
• CPC Class Codes: F16L 55/32 being self-contained
• CPC Class Codes: G01N 27/82 for investigating the presence of flaws
• CPC Class Codes: G01N 27/9013 Arrangements for scanning

Abstract

A spiral pig apparatus is provided for axial movement through a pipe of the type having a cylindrical interior surface defining a central axis. The spiral pig apparatus includes a first and a second section coupled to each other for axial movement of both sections and for relative rotation between the first and second sections. A first plurality of wheels is attached to the first section. Each of the first plurality of wheels is attached at a first rolling angle, relative to the pipe axis for rolling contact with the interior surface of the pipe, and for supporting the first section spaced inward from the interior surface of the pipe. A second plurality of wheels is attached to the second section. Each of the second plurality of wheels is attached at a second rolling angle, relative to the pipe axis for rolling contact with the interior surface of the pipe. The second rolling angle is different from the first rolling angle of the first set of wheels. The second plurality of wheels is also attached for supporting the second section spaced inward from the interior surface of the pipe. A drive mechanism is operatively connected to the spiral pig for causing the pig to move through the pipe, as the first and second sections rotate relative to each other.

Claims

1. A spiral pig apparatus for axial movement through a pipe of the type having a cylindrical interior surface defining a central axis, said spiral pig apparatus comprising:

(a) a first section;

(b) a second section, coupled to said first section for axial movement therewith and for relative rotation with respect to said first section;

(c) a first plurality of wheels attached to said first section, each of said first plurality of wheels attached at a first rolling angle relative to said pipe axis for rolling contact with said interior surface of said pipe and for supporting said first section spaced inward from said interior surface of said pipe;

(d) a second plurality of wheels attached to said second section, each of said second plurality of wheels attached at a second rolling angle relative to said pipe axis for rolling contact with said interior surface of said pipe, which second rolling angle is different from said first rolling angle of said first set of wheels, and said second plurality of wheels also attached for supporting said second section spaced inward from said interior surface of said pipe; and

(e) a drive mechanism operatively connected to said spiral pig for causing said pig to move through said pipe as said first and second sections rotate relative to each other.

2. A spiral pig apparatus, as in claim 1, wherein said drive mechanism is operatively connected to said spiral pig for causing said pig to move through said pipe as said first and second sections rotate relative to each other further comprises:

(a) an onboard motor having a motor housing and a motor shaft for coaxial rotation relative to said housing and which housing is securely affixed coaxially with said first section;

(b) a power supply operatively connected to said motor and selectively activatable for causing said motor to rotate said motor shaft relative to said motor housing; and

(c) a coupling mechanism by which second section is coupled to said motor shaft for rotation therewith, so that said first and second sections rotate relative to each other upon rotation of said motor shaft relative to said motor housing.

3. A spiral pig apparatus, as in claim 2, wherein said motor for rotation comprises a hydraulic motor and said power supply comprises a flexible hydraulic supply line which is pulled with said pig through said pipe.

4. A spiral pig apparatus, as in claim 2, wherein said motor comprises an electric motor and said power supply comprises an electrical cable which is pulled with said pig through said pipeline as it moves axially therethrough.

5. A spiral pig apparatus, as in claim 2, wherein said motor comprises pneumatic motor and said power supply comprises an air pressure supply line which is connected to said motor and pulled by said pig through said pipe.

6. A spiral pig apparatus, as in claim 1, wherein said drive mechanism, operatively connected to said spiral pig for causing the pig to move through said pipe as said first and second sections rotate relative to each other further comprises a flexible boot, attached to one of said sections for sliding-seal contact with the interior surface of said pipeline, so that differential pressure, or a fluid flow, within said pipeline causes said boot to move axially through said pipeline, thereby pulling said pig with it and whereby said different rolling contact angles of said first plurality of wheels on said first section, and second plurality of wheels on said second sections, causes said first and second sections to rotate relative to each other.

7. A spiral pig apparatus, as in claim 1, further comprises a nonbendable coupling mechanism by which said first and second sections are interconnected in coaxial alignment and for relative rotation.

8. A spiral pig apparatus, as in claim 1, further comprises a U-joint coupling, coaxially positioned between said first and second sections, by which said first and second sections rotate relative to each other substantially coaxially with each of said first and second sections substantially coaxially aligned with said central axis of said pipe, while a first axis of said first section and a second axis of said section may bend relative to each other at said U-joint couplings therebetween.

9. A spiral pig apparatus, as in claim 1, wherein

(a) said first plurality of wheels attached to said first section comprises at least three wheels, circumferentially spaced around said first section at uniform angular positions, so that said first section is supported centralized within said pipe;

and

(b) said second plurality of wheels comprises at least three wheels, circumferentially spaced at substantially even angular positions, so that said second section is supported centralized within said pipe.

10. A spiral pig apparatus, as in claim 1, wherein

(a) said first plurality of wheels attached to said first section comprises at least four wheels, circumferentially spaced around said first section at uniform angular positions, so that said first section is supported centralized within said pipe;

and

(b) said second plurality of wheels comprises at least four wheels, circumferentially spaced at substantially even angular positions, so that said second section is supported centralized within said pipe.

11. A spiral pig apparatus, as in claim 1, further comprising spring-loaded attachment mechanism for providing radially outward bias force on each of the plurality of wheels.

12. A spiral pig apparatus, as in claim 1, wherein said first rolling angle and said second rolling angle are equal but in opposite directions, so that said first and second sections counter-rotate at substantially the same speed with respect to each other as said pig moves axially through said pipeline.

13. A spiral pig apparatus, as in claim 1, wherein one of said first or said second rolling angles is aligned with said central axis of said pipeline, so that said one section with wheels axially aligned in rolling contact with said central axis does not rotate relative to said pipeline as said other section rotates in a spiral action both relative to said pipeline and also rotates relative to said one section.

14. A spiral pig apparatus, as in claim 1, further comprising a middle section, coupled between said first section and said second sections, which middle section has a plurality of wheels aligned with said central axis for rolling contact parallel to said central axis, and each of said first and second sections with synchronized counter-rotation relative to each other.

15. A spiral pig, as in claim 12, wherein said first and second plurality of wheels comprise "at least three wheels" in each plurality, thereby providing rolling traction corresponding to the number of wheels in rolling contact with the interior of the pipeline.

16. A spiral pig apparatus, as in claim 12, wherein said first and second plurality of wheels comprises at least four wheels in each plurality, thereby providing rolling traction corresponding to the number of wheels in rolling contact with the interior of the pipeline.

17. A spiral pig apparatus for axial movement through a pipe of the type having a cylindrical interior surface defining a central axis, said spiral pig apparatus comprising:

(a) a first section having a plurality of wheels attached thereto and spaced circumferentially therearound for rolling contact with said pipe interior, each of said first plurality of wheels positioned at a first predetermined rolling contact angle with respect to said pipe axis;

(b) a second section having a plurality of wheels attached thereto and spaced circumferentially therearound for rolling contact with said pipe, each of said second plurality of wheels positioned at a second predetermined rolling contact angle with respect to said pipe axis and which second predetermined rolling contact angle is different from said first predetermined rolling contact angle; and

(c) a drive motor, coupled between said first and second sections for coaxially rotating said first section relative to said second section, so that said angled rolling contact of said first and second plurality of wheels at different relative angles to cause said pig to move axially through said pipe interior.