Synchronous switching cascade connected offline PFC-PWM combination power converter controller

• US 5,565,761 A
• Filed: 09/02/1994
• Issued: 10/15/1996
• Est. Priority Date: 09/02/1994
• Status: Expired due to Term

• Current Assignee: Fairchild Semiconductor Corporation (ON Semiconductor Corporation)
• Original Assignee: Micro Linear Corporation (Qorvo, Inc.)
• Inventors: Hwang, Jeffrey H.
• Primary Examiner(s): NGUYEN, MATTHEW VAN
• Application Number:
  US08/300,475
• Time in Patent Office: 774 Days
• Field of Search: 323/222, 323/223, 323/224, 323/282, 323/284, 323/288, 363/21, 363/23, 363/25
• US Class Current: 323/222
• CPC Class Codes: H02M 1/4208 Arrangements for improving power factor of AC input
• CPC Class Codes: H02M 3/07 using capacitors charged and discharged alternately by semiconductor devices with control electrode , e.g. charge pumps
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
• CPC Class Codes: Y02P 80/10 Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier

Abstract

A synchronous switching cascade connected power converter includes a first power factor correction converter stage and a second DC to DC converter stage for generating an output voltage in response to an input voltage and current. The output voltage is controlled by a circuit which measures a level of current within the circuit, compares that level to a predetermined desired level, and develops a response elsewhere in the circuit. Leading edge modulation for the first stage and trailing edge modulation for the second stage is implemented to realize synchronous switching between the two power stages. A single reference clock signal is used to control both the power stages. The duty cycle of the first stage is varied according to the input voltage. The duty cycle of the second stage is ideally held constant at fifty percent but will vary as the input voltage to this stage varies. A dc ok comparator is coupled to the first stage for comparing an output voltage to a threshold value and preventing the second stage from turning on if the output voltage of the first stage is below the threshold value. A transconductance amplifier is used to control the input current and the output voltage of the power stages. A circuit for capturing a portion of the voltage lost due to the parasitic capacitances of the switches is also included. This capturing stage is coupled to the switch to capture voltage discharged by the parasitic capacitance and use it to then charge the output capacitor of the converter stage.

Claims

1. A synchronous switching cascade connected power converter for generating an output voltage in response to an input voltage, comprising:

a. means for receiving an input voltage;

b. a first power factor correction converter stage coupled to the means for receiving and including a first switch;

c. at least one or more additional converter stages coupled in cascade to the first power factor correction converter stage, each additional converter stage having a switch; and

d. means for controlling the switches coupled to the first switch, the switch of each additional stage and the output voltage for synchronously switching the first switch and the switch of each additional stage in response to a single clock reference signal, the first switch having a first varying duty cycle which is controlled by the means for controlling and varies in response to changes in the input voltage for maintaining a constant output voltage, the switches of each of the additional stages having a second fixed duty cycle which is also controlled by the means for controlling.

2. The synchronous switching cascade connected power converter as claimed in claim 1 further comprising a comparator coupled to the first stage for comparing an output voltage of the first stage to a threshold value, wherein the comparator prevents the additional stages from turning on if the output voltage of the first stage is below the threshold value.

3. The synchronous switching cascade connected power converter as claimed in claim 2 further comprising means for capturing a portion of power lost due to the switch of each additional power converter stage, the means for capturing coupled to the first switch and to the switch of each converter stage.

4. The synchronous switching cascade connected power converter as claimed in claim 3 wherein the means for capturing comprises a first plurality of capturing circuits, each coupled to the first switch and the switch of each additional converter stage and wherein the first plurality each include a switch.

5. The synchronous switching cascade connected power converter as claimed in claim 4 wherein the means for capturing further comprises a second plurality of capturing circuits coupled to the first plurality of capturing circuits for capturing a portion of the power lost due to the switches of the first plurality.

6. The synchronous switching cascade connected power converter as claimed in claim 5 wherein only one additional converter stage is coupled to the first power factor correction converter stage.

7. The synchronous switching cascade connected power converter as claimed in claim 6 wherein the input voltage is an AC voltage, the first power factor correction converter stage is an AC to DC converter stage and the additional converter stage is a DC to DC converter.

8. The synchronous switching cascade connected power converter as claimed in claim 7 wherein the first stage is a boost converter stage.

9. The synchronous switching cascade connected power converter as claimed in claim 8 wherein the additional converter stage further comprises a first transconductance amplifier and a second transconductance amplifier, the second transconductance amplifier coupled to the first transconductance amplifier and to the output voltage for speeding up a loop response of the second stage.

10. The synchronous switching cascade connected power converter as claimed in claim 1 wherein leading edge modulation is used to vary the first variable duty cycle of the first switch and trailing edge modulation is used to maintain the second fixed duty cycle of the second switch at a constant value.

11. A synchronous switching cascade connected power converter for generating an output voltage in response to an input voltage, comprising:

a. a first power factor correction converter stage coupled to the input voltage and to the output voltage, including a first switch having a first parasitic capacitance, in which leading edge modulation is used to vary a first variable duty cycle of the first switch relative to a level of the input voltage in order to maintain a constant output voltage;

b. a second converter stage coupled in cascade to the first power factor correction converter stage and coupled to the output voltage, including a second switch having a second parasitic capacitance, in which trailing edge modulation is used to maintain a second constant duty cycle of the second switch;

c. a comparator coupled to the first stage for comparing the output voltage of the first stage to a threshold value and preventing the second stage from turning on if the output voltage of the first stage is less than the threshold value;

d. control circuitry coupled to the first power factor correction converter stage and to the second converter stage for controlling the first variable duty cycle of the first switch and the second constant duty cycle of the second switch so that the first switch and the second switch are synchronously controlled by a single clock reference signal; and

e. a capturing circuit coupled to the first switch and to the second switch for capturing a portion of power lost due to the first and second parasitic capacitances.

12. A synchronous switching cascade connected power converter comprising:

a. means for receiving an input voltage;

b. a first power factor correction converter stage coupled to the means for receiving and including a first switch;

c. at least one additional converter stage coupled in cascade to the first power factor correction converter stage, each additional converter stage having a switch; and

d. means for synchronously controlling the first switch and the switch of each additional stage for maintaining a constant output voltage.

13. The synchronous switching cascade connected power converter as claimed in claim 12 further comprising first means for capturing a portion of power lost due to the first switch, the first means for capturing coupled to the first switch.

14. The synchronous switching cascade connected power converter as claimed in claim 13 further comprising second means for capturing a portion of power lost due to the switch of each additional converter stage, the second means for capturing coupled to the switch of each additional converter stages.

15. The synchronous switching cascade connected power converter as claimed in claim 12 wherein a last stage of the at least one additional converter stages forms the output voltage.

16. The synchronous switching cascade connected power converter as claimed in claim 15 wherein the input voltage is an AC voltage, the first stage is an AC to DC converter stage and the last stage is a DC to DC converter.

17. The synchronous switching cascade connected power converter as claimed in claim 16 further comprising a comparator coupled to the first stage for comparing an output voltage of the first stage to a threshold value.

18. The synchronous switching cascade connected power converter as claimed in claim 17 wherein the comparator prevents the last stage from turning on if the output voltage of the first stage is below the threshold value.

19. The synchronous switching cascade connected power converter as claimed in claim 18 wherein the first stage is a boost converter stage.

20. The synchronous switching cascade connected power converter as claimed in claim 19 wherein the last stage further comprises a first transconductance amplifier and a second transconductance amplifier, the second transconductance amplifier coupled to the first transconductance amplifier and to the output voltage for speeding up a loop response of the last stage.

21. The synchronous switching cascade connected power converter as claimed in claim 15 wherein the switch of the first stage has a first variable duty cycle and the switch of the last stage has a second fixed duty cycle.

22. The synchronous switching cascade connected power converter as claimed in claim 21 wherein the means for synchronously switching comprises control circuitry for controlling the first variable duty cycle and the second fixed duty cycle.

23. The synchronous switching cascade connected power converter as claimed in claim 15 wherein the means for synchronously controlling comprises a clock circuit for forming a periodic clock signal wherein leading edge modulation is used to control the first switch and trailing edge modulation is used to control the switch of the last stage.