Method of inspecting a workpiece surface including a picturing system with a shortened focal plane

• US 5,566,244 A
• Filed: 11/17/1994
• Issued: 10/15/1996
• Est. Priority Date: 11/22/1993
• Status: Expired due to Fees

• Current Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Original Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Inventors: Shimizu, Tomohide, Kato, Norihide, Mori, Kenichiro
• Primary Examiner(s): Boudreau, Leo
• Assistant Examiner(s): Johns, Andrew W.
• Application Number:
  US08/341,083
• Time in Patent Office: 698 Days
• Field of Search: 382/108, 382/141, 382/270, 382/321, 382/152, 348/128, 348/131, 356/123, 356/237, 356/369, 356/371, 356/376, 356/445
• US Class Current: 382/108
• CPC Class Codes: G01N 2021/8887 based on image processing techniques
• CPC Class Codes: G01N 21/88 Investigating the presence of flaws or contamination
• CPC Class Codes: G01N 21/9515 Objects of complex shape, e.g. examined with use of a surface follower device measuring contours and curvatures G01B11/24
• CPC Class Codes: G01N 2201/102 Video camera
• CPC Class Codes: G06T 2207/30156 Vehicle coating
• CPC Class Codes: G06T 7/0004 Industrial image inspection

Abstract

A workpiece surface is measured to detect a defective portion with a projection and a depression on the workpiece surface by using an optical inspecting apparatus having a projector for radiating a detecting light towards the workpiece surface and a picturing device for receiving a reflected light from the workpiece surface. A reflected light from the workpiece surface is pictured in a condition in which a focal surface of the picturing device is positioned away from the workpiece surface to the side of the picturing device relative to an entire region of that effective inspecting range of the workpiece surface from which the picturing device can receive the reflected light. The defective portion on the workpiece surface is detected from a dark portion which appears on the image of the picturing device.

Claims

1. A method of inspecting a workpiece surface for detecting a defective portion on the workpiece surface by using an optical inspecting apparatus having a projector for radiating a detecting light towards the workpiece surface and a picturing means for receiving a reflected light from the workpiece surface, said method comprising the steps of:

picturing with the picturing means the reflected light in a condition in which a focal plane of the picturing means is positioned between the workpiece surface and the picturing means such that the focal plane does not intersect the workpiece surface anywhere in an inspecting region of the workpiece surface from which the picturing means can receive the reflected light; and

processing an image to detect the defective portion on the workpiece surface in the inspecting region from a dark portion which appears on the image of the picturing means.

2. A method of inspecting a workpiece surface according to claim 1, wherein said step of processing the image further comprises the steps of:

obtaining a predetermined parameter value for each of picturing elements of the picturing means based on a difference in luminance between one picturing element and its surrounding picturing elements; and

selecting a dark portion which is positioned in a portion in which the parameter value becomes large, as a dark portion which is attributable to the defective portion on the workpiece surface.

3. A method of inspecting a workpiece surface according to claim 2, wherein said step of processing the image further comprises the steps of:

preparing a binarized image by binarizing the image in the picturing means based on a relatively high luminance threshold value which is set such that a portion around a dark portion which appears on the image and which has a relatively high luminance is also binarized as a dark portion; and

locating a position and a size of the defective portion on the workpiece surface based on the position and the area of the dark portion that has been selected based on the parameter value among the dark portions appearing on the binarized image.

4. A method of inspecting a workpiece surface according to claim 2 or 3, wherein said parameter value is a powered value of the difference in luminance.

5. A method of inspecting workpiece surface according to claim 1,

wherein said step of processing the image further comprises the step of measuring data of a plurality of items such as the position and the area of each dark portion which appears on the image of the picturing means and

wherein said step of measuring data of the plurality of items further comprises the steps of:

preparing a labelling image which indicates each of the dark portions by different luminances; and

measuring, in a lump, the data of the plurality of items based on the labelling image, one by one, relative to all of the dark portions.