Biomedical electrode

• US 5,566,672 A
• Filed: 05/12/1994
• Issued: 10/22/1996
• Est. Priority Date: 01/03/1994
• Status: Expired due to Term

• Current Assignee: Adrian L. Faasse Jr
• Original Assignee: Labeltape Meditect Inc.
• Inventors: Faasse, Adrian L. Jr.
• Primary Examiner(s): Cohen, Lee S.
• Application Number:
  US08/241,665
• Time in Patent Office: 894 Days
• Field of Search: 128/639-641, 128/644, 607/149, 607/152, 607/153
• US Class Current: 600/372
• CPC Class Codes: A61B 5/25 Bioelectric electrodes therefor
• CPC Class Codes: A61B 5/257 using adhesive means, e.g. adhesive pads or tapes
• CPC Class Codes: A61B 5/263 characterised by the electrode materials
• CPC Class Codes: A61B 5/266 containing electrolytes, conductive gels or pastes
• CPC Class Codes: A61B 5/268 containing conductive polymers, e.g. PEDOT:PSS polymers
• CPC Class Codes: A61B 5/274 using snap or button fasteners
• CPC Class Codes: A61B 5/279 specially adapted for particular uses
• CPC Class Codes: A61N 1/0456 Specially adapted for transcutaneous electrical nerve stimulation [TENS]
• CPC Class Codes: A61N 1/048 Electrodes characterised by a specific connection between lead and electrode
• CPC Class Codes: A61N 1/0492 Patch electrodes A61N1/0412, A61N1/0428 take precedence

Abstract

A tab electrode includes a flexible insulative layer having a first and second opposite side terminating in a peripheral edge and having a tab defined therein inboard of the peripheral edge. A conductive member, having a first end and a second end is adhered to the first side of the insulative layer with the second end underlying the tab. A conductive gel is attached to the first end of the conductive member on a side opposite that of the flexible insulative layer. A lower insulative layer is adhered to the first side of the flexible insulative layer exposing the conductive gel and underlying the second end of the conductive member. The electrode construction is such that the second end of the conductive member extends above and away from the body of the electrode when the electrode is flexed or adhered to a curved surface such as the chest cavity of the patient. In this manner, the electrode lead can be easily and quickly fastened to the tab.

Claims

1. A tab electrode, comprising:

a flexible insulative layer having first and second opposite sides terminating in a peripheral edge and having a tab inboard of said peripheral edge such that a portion of said flexible insulative layer encompasses said tab;

a conductive member, having a first end and a second end, adhered to said first side of said insulative layer with said second end underlying said tab, said conductive member having a stiffness greater than said flexible insulative layer;

a conductive gel attached to said first end of said conductive member on a side opposite from said flexible insulative layer; and

a lower insulative member adhered to said first side of said flexible insulative layer and underlying at least said tab and a portion of said flexible insulative layer encompassing said tab, and leaving exposed at least a portion of said conductive gel.

2. The tab electrode as defined in claim 1, including:

an adhesive on said first side of said flexible insulative layer; and

an adhesive on a side of said lower insulative member opposite that adhered to said first side of said flexible insulative layer.

3. The tab electrode as defined in claim 2, including a conductive coating deposited on said conductive member on a side opposite that adhered to said first side of said flexible insulative layer.

4. The tab electrode as defined in claim 3, wherein said conductive coating is a metallic film compatible with said conductive gel.

5. The tab electrode as defined in claim 4, wherein said metallic film is silver/silver chloride.

6. The tab electrode as defined in claim 2, wherein said second end of said conductive member is adhered to said first side of said flexible insulative layer.

7. The tab electrode as defined in claim 6, wherein said tab and said second end of said conductive member extend from the electrode when the electrode is flexed.

8. The tab electrode as defined in claim 1, wherein said flexible insulative layer is made from a non-woven material.

9. The tab electrode as defined in claim 8, wherein said non-woven material is a spun-bond material.

10. The tab electrode as defined in claim 8, wherein said non-woven material is a polymeric material.

11. The tab electrode as defined in claim 1, wherein said lower insulative layer includes a window for receiving said conductive gel therethrough.

12. The tab electrode as defined in claim 1, wherein said lower insulative layer has an upper and lower surface coated with an adhesive.

13. The electrode of claim 1 in which a conductive connector is positioned on said tab in electrical contact with said conductive member, said connector facilitating connection of a lead wire to said electrode.

14. The electrode of claim 13 in which said connector comprises a snap post to which said lead wire can be snap connected.

15. The electrode of claim 14 in which said snap post is formed of a carbon-containing polymer material.

16. The electrode of claim 15 in which said snap post comprises a base and a shank projecting from said base, said base having a larger lateral cross-sectional diameter than said shank;

said tab and said second end of said conductive member including an aperture therein;

said shank of said snap post projecting through said aperture and said base engaging said second end of said conductive member;

said connector base being held tightly against said conductive member by a semiflexible washer having an inside diameter smaller than the lateral cross-sectional diameter of said shank, said washer being press-fit over said snap post and pushed snugly down said shank against said tab, to thereby sandwich said tab and said conductive member tightly between said washer and said base.

17. The electrode of claim 16 in which said washer is made of a polymeric material.

18. The electrode of claim 14 in which said snap post comprises a base and a shank projecting from said base, said base having a larger lateral cross-sectional diameter than said shank;

said tab and said second end of said conductive member including an aperture therein;

said shank of said snap post projecting through said aperture and said base engaging said second end tab portion of said conductive member;

said connector base being held tightly against said conductor by a semiflexible washer having an inside diameter smaller than the lateral cross-sectional diameter of said shank, said washer being press-fit over said snap post and pushed snugly down said shank against said tab, to thereby sandwich said tab and said conductive member tightly between said washer and said base.

19. A tab electrode, comprising:

a flexible upper insulative layer having a first and second sides terminating in a peripheral edge;

a flexible conductor adhered to said first side of said flexible insulative layer and having an area less than said insulative layer first side, said conductor having a first portion and a second portion and a stiffness greater than said flexible upper insulative layer;

a tab defined in said upper insulative layer and overlying said second portion of said conductor, said tab inset from said peripheral edge of said upper insulative layer;

a conductive gel attached to said first portion of said conductor on a side opposite said first side of said insulative layer; and

a lower insulative layer adhered to said first side of said upper insulative layer and exposing said conductive gel.

20. The tab electrode as defined in claim 19, wherein said conductor includes conductive material selected from the group consisting of conductive foils, conductive films, and conductive coatings.

21. The tab electrode as defined in claim 20, wherein said conductor includes a polymeric substrate for receiving said conductive material.

22. The tab electrode as defined in claim 20 wherein said conductive material is printed on said conductor.

23. The tab electrode as defined in claim 19, wherein said lower insulative member has a shape coextensive with said upper insulative layer and has a window defined therein for said conductive gel.

24. The tab electrode as defined in claim 19, wherein said lower insulative member underlies said tab defined in said upper insulative layer.

25. The electrode of claim 19 in which a conductive connector is positioned on said tab, in electrical contact with said conductor, said connector facilitating connection of a lead wire to said electrode.

26. The electrode of claim 25 in which said connector comprises a snap post to which said lead wire can be snap connected.

27. The electrode of claim 26 in which said snap post is formed of a carbon-containing polymer material.

28. The electrode of claim 27 in which said snap post comprises a base and a shank projecting from said base, said base having a larger lateral cross-sectional diameter than said shank;

said tab said second portion of said conductor including an aperture therein;

said shank of said snap post projecting through said aperture and said base engaging said conductor;

said connector base being held tightly against said conductor by a semi-flexible washer having an inside diameter smaller than the lateral cross-sectional diameter of said shank, said washer being press-fit over said snap post and pushed snugly down said shank against said tab to thereby sandwich said tab conductor tightly between said washer and said base.

29. The electrode of claim 28 in which said washer is made of a polymeric material.

30. The electrode of claim 26 in which said snap post comprises a base and a shank projecting from said base, said base having a larger lateral cross-sectional diameter than said shank;

said tab said second portion of said conductor including an aperture therein;

said shank of said snap post projecting through said aperture and said base engaging said tab portion of said conductor;

said connector base being held tightly against said conductor by a semi-flexible washer having an inside diameter smaller than the lateral cross-sectional diameter of said shank, said washer being press-fit over said snap post and pushed snugly down said shank against said tab, to thereby sandwich said tab and conductor tightly between said washer and said base.

31. An electrode, comprising:

an upper insulative layer having first and second sides terminating in a border;

a tab defined by a cut-out in said upper insulative layer inside said border; and

a conductor adhered to said first side of said upper insulative layer, and having a tab portion underlying said tab defined by said upper insulative layer and a pad portion spaced therefrom, said tab portion having a stiffness greater than said upper insulative layer such that said tab and conductor protrude from the electrode when said first side of said upper insulative layer is concave.

32. The electrode of claim 31 in which a conductive connector is positioned on said tab, in electrical contact with said conductor, said connector facilitating connection of a lead wire to said electrode.

33. The electrode of claim 32 in which said connector comprises a snap post to which said lead wire can be snap connected.

34. The electrode of claim 33 in which said snap post is formed of a carbon-containing polymer material.

35. The electrode of claim 34 in which said snap post comprises a base and a shank projecting from said base, said base having a larger lateral cross-sectional diameter than said shank;

said tab portion including an aperture therein;

said shank of said snap post projecting through said aperture and said base engaging said conductor;

said connector base being held tightly against said conductor by a semi-flexible washer having an inside diameter smaller than the lateral cross-sectional diameter of said shank, said washer being press-fit over said snap post and pushed snugly down said shank against said tab, to thereby sandwich said tab and said conductor tightly between said washer and said base.

36. The electrode of claim 35 in which said washer is made of a polymeric material.

37. The electrode of claim 33 in which said snap post comprises a base and a shank projecting from said base, said base having a larger lateral cross-sectional diameter than said shank;

said tab and tab portion including an aperture therein;

said shank of said snap post projecting through said aperture and said base engaging said conductor;

said connector base being held tightly against said conductor by a semi-flexible washer having an inside diameter smaller than the lateral cross-sectional diameter of said shank, said washer being press-fit over said snap post and pushed snugly down said shank against said tab to thereby sandwich said tab and said conductor tightly between said washer and said base.