Automatic leak detection and shut-off system

• US 5,568,825 A
• Filed: 12/11/1995
• Issued: 10/29/1996
• Est. Priority Date: 12/11/1995
• Status: Expired due to Fees

• Current Assignee: John W. Faulk
• Original Assignee: John W. Faulk
• Inventors: Faulk, John W.
• Primary Examiner(s): LEE, KEVIN L
• Application Number:
  US08/570,618
• Time in Patent Office: 323 Days
• Field of Search: 137/624.11, 137/624.12, 137/486, 137/487.5, 137/552.7, 137/557, 137/511, 137/614.2, 137/552
• US Class Current: 137/624.11
• CPC Class Codes: E03B 7/071 Arrangement of safety devices in domestic pipe systems, e.g. devices for automatic shut-off
• CPC Class Codes: F17D 5/02 Preventing, monitoring, or locating loss
• CPC Class Codes: G01M 3/2807 for pipes G01M3/2892, G01M3/30 take precedence
• CPC Class Codes: Y02A 20/15 Leakage reduction or detection in water storage or distribution
• CPC Class Codes: Y10T 137/7759 Responsive to change in rate of fluid flow
• CPC Class Codes: Y10T 137/8175 Plural
• CPC Class Codes: Y10T 137/86389 Programmer or timer
• CPC Class Codes: Y10T 137/88054 Direct response normally closed valve limits direction of flow

Abstract

A system for detecting leakage and unwanted flow in a fluid supply within a building capable of detecting small leaks and shutting off flow when such occur. The system may be operated in a continuous mode or on a timed mode, and the system allows flow for a preset small time period before the shut-off is initiated. The system includes an inflow sensor, a discharge sensor and valve means to seal the supply conduit in the event of unwanted fluid flow or backflow in the discharge conduit. The system is extremely sensitive due to the provision of a by-pass conduit around a check-valve in the supply conduit, where the flow sensor is positioned in the by-pass conduit, such that small volume water flow must pass through the flow sensor.

Claims

1. A system for detecting leaks or unwanted flow in a water supply system for a building having a supply conduit and a discharge conduit, and for preventing inflow of water when a leak is detected, comprising:

(A) flow sensor means incorporated into the supply conduit of the water supply system to detect flow within said supply conduit and relay signals to a control means, said flow sensor means capable of detecting flow rates as low as 0.05 ounces per second,

(B) valve means incorporated into the supply conduit of the water supply system, said valve means capable of completely sealing said supply conduit to prevent flow of water through said supply conduit,

(C) control means to operate said valve means and seal said supply conduit in response to signals received from said flow sensor means, said control means comprising override timer means to provide a preset time period, whereby said control means operates said valve means to seal said supply conduit only when flow is detected by said flow sensor means for a period of time in excess of said preset time period, and

(D) backflow sensor means incorporated into the discharge conduit of the water supply system to detect backflow within said discharge conduit and relay signals to said control means,

whereby said control means operates said valve means and seals said supply conduit in response to signals received from said backflow sensor means.

2. The system of claim 1, where said flow sensor means comprises a check-valve incorporated into said supply conduit, a by-pass conduit connected to the supply conduit upstream of said check-valve and downstream of said check-valve, and a low volume flow sensor device incorporated into said by-pass conduit, whereby said check-valve seals said supply conduit and diverts all water flow through said by-pass conduit until a flow rate in excess of 0.05 ounces per second occurs.

3. The system of claim 1, where said flow sensor means comprises a check-valve incorporated into said supply conduit, a by-pass conduit connected to the supply conduit upstream of said check-valve and downstream of said check-valve, and a low volume flow sensor device incorporated into said by-pass conduit, said check-valve having a threshold pressure value to open said check-valve which is greater than the minimum flow rate detectable by said low volume flow sensor device, whereby said check-valve seals said supply conduit and diverts all water flow through said by-pass conduit until the flow capacity of the by-pass conduit is exceeded and the pressure within the supply conduit becomes sufficient to open said check-valve.

4. The system of claim 1, where said control means further comprises operation control means to operate said system in an off mode, a continuous on mode or a timed mode, and further where said backflow sensor means and said valve means remain operational in all modes.

5. A system for detecting leaks or unwanted flow in a water supply system for a building having a supply conduit and a discharge conduit, and for preventing inflow of water when a leak is detected, comprising:

(A) flow sensor means incorporated into the supply conduit of the water supply system to detect flow within said supply conduit and relay signals to a control means, said flow sensor means capable of detecting flow rates as low as 0.05 ounces per second,

(B) valve means incorporated into the supply conduit of the water supply system, said valve means capable of completely sealing said supply conduit to prevent flow of water through said supply conduit, and

(C) control means to operate said valve means and seal said supply conduit in response to signals received from said flow sensor means, said control means comprising override timer means to provide a preset time period, whereby said control means operates said valve means to seal said supply conduit only when flow is detected by said flow sensor means for a period of time in excess of said preset time period,

where said flow sensor means comprises a check-valve incorporated into said supply conduit, a by-pass conduit connected to the supply conduit upstream of said check-valve and downstream of said check-valve, and a low volume flow sensor device incorporated into said by-pass conduit, whereby said check-valve seals said supply conduit and diverts all water flow through said by-pass conduit until a flow rate in excess of 0.05 ounces per second occurs.

6. The system of claim 5, where said control means further comprises operation control means to operate said system in an off mode, a continuous on mode or a timed mode, and further where said backflow sensor means and said valve means remain operational in all modes.

7. A system for detecting leaks or unwanted flow in a water supply system for a building having a supply conduit and a discharge conduit, and for preventing inflow of water when a leak is detected, comprising:

(A) flow sensor means incorporated into the supply conduit of the water supply system to detect flow within said supply conduit and relay signals to a control means, said flow sensor means capable of detecting flow rates as low as 0.05 ounces per second,

(B) valve means incorporated into the supply conduit of the water supply system, said valve means capable of completely sealing said supply conduit to prevent flow of water through said supply conduit, and

(C) control means to operate said valve means and seal said supply conduit in response to signals received from said flow sensor means, said control means comprising override timer means to provide a preset time period, whereby said control means operates said valve means to seal said supply conduit only when flow is detected by said flow sensor means for a period of time in excess of said preset time period,

where said flow sensor means comprises a check-valve incorporated into said supply conduit, a by-pass conduit connected to the supply conduit upstream of said check-valve and downstream of said check-valve, and a low volume flow sensor device incorporated into said by-pass conduit, said check-valve having a threshold pressure value to open said check-valve which is greater than the minimum flow rate detectable by said low volume flow sensor device, whereby said check-valve seals said supply conduit and diverts all water flow through said by-pass conduit until the flow capacity of the by-pass conduit is exceeded and the pressure within the supply conduit becomes sufficient to open said check-valve.

8. The system of claim 7, where said control means further comprises operation control means to operate said system in an off mode, a continuous on mode or a timed mode, and further where said backflow sensor means and said valve means remain operational in all modes.