Automatic injector

• US 5,569,192 A
• Filed: 03/24/1993
• Issued: 10/29/1996
• Est. Priority Date: 03/27/1992
• Status: Expired due to Fees

• Current Assignee: Duphar International Research B.V. (Abbott Laboratories)
• Original Assignee: Duphar International Research B.V. (Abbott Laboratories)
• Inventors: van der Wal, Gillis P.
• Primary Examiner(s): Green, Randall L.
• Assistant Examiner(s): Alexander, V.
• Application Number:
  US08/036,373
• Time in Patent Office: 1,315 Days
• Field of Search: 604/130, 604/134-139, 604/156-157, 604/188, 604/191, 604/197-198, 604/82, 604/84, 604/85-89, 604/90-92, 604/148, 604/143, 604/144, 604/194, 604/199 , 604/195, 604/231, 604/221-222, 604/183, 604/184
• US Class Current: 604/84
• CPC Class Codes: A61M 2005/206 With automatic needle insertion
• CPC Class Codes: A61M 5/2066 comprising means for injection of two or more media, e.g. by mixing

Abstract

An automatic injector for the separate storage of a solid and a solvent for this solid. The injector comprises a discharge mechanism, a cartridge assembly and a front cover which is connected to a front portion of the cartridge assembly and provided at its front with a pierceable central area. The cartridge assembly comprises a hollow barrel, a pierceable stopper connected to the front portion of the barrel and constituting a compartment in front of said stopper for accommodating the solid, a piston slidably accommodated in the backward portion of the barrel and constituting a compartment for liquid in the barrel, an injection needle longitudinally extending in the liquid compartment, and means for centering the distal end of the needle in order to position the needle tip towards the pierceable stopper. The front cover is capable of rotational movement relative to the outer sleeve to allow the liquid in the barrel to reach the solid compartment through the needle. The injection needle is accommodated in the barrel in an unfixed manner to allow relative longitudinal movement between the injection needle and the barrel.

Claims

1. An automatic injector, in which, prior to use, different substances which are not allowed to be in contact with each other for a long period of time, can be stored separately, one of said substances being a solid and another being or comprising a solvent for this solid, which solid can be injected as an injection liquid after dissolving it in said solvent;

said injector comprising a discharge mechanism, a cartridge assembly, and a front cover, connected to a front portion of said cartridge assembly and provided at its front with a pierceable central area;

said cartridge assembly comprising;

a plurality of different substances, accommodated in separate compartments in said cartridge assembly,

a hollow barrel which is open at its rear end and which comprises a substantially cylindrical portion,

a piston, which is movable in said substantially cylindrical portion of the barrel, and

a needle for injecting said injection liquid;

said discharge mechanism being connected in a cylindrical outer sleeve and being in operative relation to said piston; and

said front cover being capable of rotational movement relative to said outer sleeve in order to allow the interior of the compartment accommodating the solid to communicate with the interior of the compartment accommodating the solvent for this solid, as a result of which the solid and the solvent can reach each other, so that the solvent can dissolve the solid and the injector is made ready for use;

said injector being characterized in that;

said cartridge assembly comprises a cartridge container, to the front portion of which said front cover is connected and which slidably accommodates a cartridge,

said cartridge comprising;

a hollow barrel having a backward portion with a cylindrical inner surface and a front portion,

a pierceable stopper sealingly connected to the front portion of the barrel and constituting a compartment in front of said stopper for accommodating the solid (solid compartment), said compartment being bound at its rear by the front face of said stopper, at its lateral side by the inner wall of the front portion of the cartridge container and at its front by the pierceable central area of the front cover, said pierceable stopper being capable of axial movement in said cartridge container,

a piston slidably accommodated in the backward portion of the barrel and constituting a compartment for liquid in said barrel,

an injection needle longitudinally extending in said liquid compartment, said needle having a bearing at its proximal end, which bearing centers said proximal end in the barrel, said injection needle being provided with inlet openings, one near the bearing and another at a distance from the front face of the bearing exceeding the length of the pierceable stopper, and

a means for centering the distal end of the needle in order to position the needle tip towards the pierceable stopper;

wherein said rotational movement of the front cover relative to the outer sleeve causes a backward movement of the barrel in the cartridge container, the piston and the needle bearing thereon remaining in their places, as a result of which the injection needle pierces the pierceable stopper and allows the liquid in the barrel to reach the solid compartment through the needle, said injection needle is accommodated in the barrel in an unfixed manner to allow relative longitudinal movement between the injection needle and the barrel.

2. An injector according to claim 1, characterized in that the outer sleeve has a prolonged front portion holding a backward portion of the cartridge container locked against forward movement, and that the outer wall of the barrel comprises at least one outwardly extending projection, capable of sliding movement through at least one running groove, longitudinally recessed in the backward portion of the cartridge container, and with its free end bearing against at least one slide-way, longitudinally provided on the inner wall of the prolonged front portion of the outer sleeve, at least one of said running groove or said slideway being curved in an obliquely forward direction, wherein said at least one projection on the barrel wall in cooperation with said at least one running groove in the cartridge container and with said at least one slide-way on the outer sleeve'"'"'s inner wall causes a backward movement of the cartridge in the cartridge container upon rotation of the front cover relative to the outer sleeve.

3. An injector according to claim 2, characterized in that the discharge mechanism comprises an inner pistol sleeve which is open at its front, a plunger which is movable in the inner pistol sleeve, a coil spring which acts on said plunger and tries to move the same out of the front of the inner pistol sleeve outwards, a locking device which cooperates with said plunger so as to prevent undesired forward movement thereof, and a safety member to block unintentional unlocking of the locking device, said safety member comprising a circular disk, fitting within the rear edge of the cylindrical outer sleeve, and centrally provided with an axially extending stem, said stem extending through said plunger and bearing with its free end against the rear face of a rod-like member, that protrudes from the front of said plunger and terminates at its front in an outwardly extending flange fitting within the cartridge container, the distance between said flange and the rear edge of the barrel wall being dimensioned such that the backward movement of the barrel in the cartridge container during the making ready for use operation pushes the safety member backwards so that the disk comes outside the rear edge of the outer sleeve.

4. An injector according to claim 3, characterized in that said discharge mechanism is connected in the cylindrical outer sleeve by means of an outer pistol sleeve within which the inner pistol sleeve can be moved telescopically, and that the disk of the safety member at the side of the stem is provided with at least two rod-shaped resilient elements (barbs), which elements form acute angles with the longitudinal axis of the injector in assembled condition and correspond to apertures recessed in the rear wall of the outer pistol sleeve.

5. An injector according to claim 2, characterized in that both said at least one running groove and said at least one slide-way are curved, said curves forming acute angles with the longitudinal axis of the injector at opposite sides of this axis.

6. An injector according to claim 5, characterized in that the outer sleeve at its front is provided with an abutment for an outwardly extending stop boss provided on the outer wall of the cartridge container, to limit rotational movement of the cartridge container relative to the outer sleeve.

7. An injector according to claim 6, characterized in that the discharge mechanism comprises an inner pistol sleeve which is open at its front, a plunger which is movable in the inner pistol sleeve, a coil spring which acts on said plunger and tries to move the same out of the front of the inner pistol sleeve outwards, a locking device which cooperates with said plunger so as to prevent undesired forward movement thereof, and a safety member to block unintentional unlocking of the locking device, said safety member comprising a circular disk, fitting within the rear edge of the cylindrical outer sleeve, and centrally provided with an axially extending stem, said stem extending through said plunger and bearing with its free end against the rear face of a rod-like member, that protrudes from the front of said plunger and terminates at its front in an outwardly extending flange fitting within the cartridge container, the distance between said flange and the rear edge of the barrel wall being dimensioned such that the backward movement of the barrel in the cartridge container during the making ready for use operation pushes the safety member backwards so that the disk comes outside the rear edge of the outer sleeve.

8. An injector according to claim 7, characterized in that said discharge mechanism is connected in the cylindrical outer sleeve by means of an outer pistol sleeve within which the inner pistol sleeve can be moved telescopically, and that the disk of the safety member at the side of the stem is provided with at least two rod-shaped resilient elements (barbs), which elements form acute angles with the longitudinal axis of the injector in assembled condition and correspond to apertures recessed in the rear wall of the outer pistol sleeve.

9. An injector according to claim 5, characterized in that the discharge mechanism comprises an inner pistol sleeve which is open at its front, a plunger which is movable in the inner pistol sleeve, a coil spring which acts on said plunger and tries to move the same out of the front of the inner pistol sleeve outwards, a locking device which cooperates with said plunger so as to prevent undesired forward movement thereof, and a safety member to block unintentional unlocking of the locking device, said safety member comprising a circular disk, fitting within the rear edge of the cylindrical outer sleeve, and centrally provided with an axially extending stem, said stem extending through said plunger and bearing with its free end against the rear face of a rod-like member, that protrudes from the front of said plunger and terminates at its front in an outwardly extending flange fitting within the cartridge container, the distance between said flange and the rear edge of the barrel wall being dimensioned such that the backward movement of the barrel in the cartridge container during the making ready for use operation pushes the safety member backwards so that the disk comes outside the rear edge of the outer sleeve.

10. An injector according to claim 9, characterized in that said discharge mechanism is connected in the cylindrical outer sleeve by means of an outer pistol sleeve within which the inner pistol sleeve can be moved telescopically, and that the disk of the safety member at the side of the stem is provided with at least two rod-shaped resilient elements (barbs), which elements form acute angles with the longitudinal axis of the injector in assembled condition and correspond to apertures recessed in the rear wall of the outer pistol sleeve.

11. An injector according to claim 1, characterized in that the discharge mechanism comprises an inner pistol sleeve which is open at its front, a plunger which is movable in the inner pistol sleeve, a coil spring which acts on said plunger and tries to move the same out of the front of the inner pistol sleeve outwards, a locking device which cooperates with said plunger so as to prevent undesired forward movement thereof, and a safety member to block unintentional unlocking of the locking device, said safety member comprising a circular disk, fitting within the rear edge of the cylindrical outer sleeve, and centrally provided with an axially extending stem, said stem extending through said plunger and bearing with its free end against the rear face of a rod-like member, that protrudes from the front of said plunger and terminates at its front in an outwardly extending flange fitting within the cartridge container, the distance between said flange and the rear edge of the barrel wall being dimensioned such that the backward movement of the barrel in the cartridge container during the making ready for use operation pushes the safety member backwards so that the disk comes outside the rear edge of the outer sleeve.

12. An injector according to claim 11, characterized in that said discharge mechanism is connected in the cylindrical outer sleeve by means of an outer pistol sleeve within which the inner pistol sleeve can be moved telescopically, and that the disk of the safety member at the side of the stem is provided with at least two rod-shaped resilient elements (barbs), which elements form acute angles with the longitudinal axis of the injector in assembled condition and correspond to apertures recessed in the rear wall of the outer pistol sleeve.