Regenerative system including an energy transformer which requires no external power source to drive same

• US 5,570,286 A
• Filed: 12/23/1993
• Issued: 10/29/1996
• Est. Priority Date: 12/23/1993
• Status: Expired due to Term

• Current Assignee: Lord Corporation (Parker-Hannifin Corporation)
• Original Assignee: Lord Corporation (Parker-Hannifin Corporation)
• Inventors: Margolis, Donald L., Schroeder, Warren R., Jolly, Mark R., Ivers, Douglas E., Heath, Michael C.
• Primary Examiner(s): Teska, Kevin J.
• Assistant Examiner(s): Fiul, Dan
• Application Number:
  US08/173,538
• Time in Patent Office: 1,041 Days
• Field of Search: 364/424.05, 364/424.01, 280/707, 280/708, 280/703, 280/772, 114/124
• US Class Current: 701/36
• CPC Class Codes: B60G 13/14 having dampers accumulating utilisable energy, e.g. compressing air fluid springs with an accumulator B60G11/30
• CPC Class Codes: B60G 17/0157 non-fluid unit, e.g. electric motor
• CPC Class Codes: B60G 17/04 fluid spring characteristics
• CPC Class Codes: B60G 2300/60 Vehicles using regenerative power
• CPC Class Codes: B60G 99/004 Other suspension arrangements with rubber springs
• CPC Class Codes: B60K 5/00 Arrangement or mounting of internal-combustion or jet-propulsion units B60K7/00 takes precedence; arrangement or mounting of plural diverse prime-movers for mutual or common propulsion B60K6/00
• CPC Class Codes: B60N 2/501 actively controlled suspension, e.g. electronic control
• CPC Class Codes: B60N 2/503 attached to the backrest B60N2/504 takes precedence
• CPC Class Codes: B60N 2/505 Adjustable suspension including height adjustment
• CPC Class Codes: B60N 2/508 Scissors-like structure
• CPC Class Codes: B60N 2/527 using liquids
• CPC Class Codes: B60N 2/544 Compression or tension springs B60N2/542 takes precedence
• CPC Class Codes: F16F 13/26 characterised by adjusting or regulating devices responsive to exterior conditions F16F13/101 takes precedence
• CPC Class Codes: F16F 15/005 using electro- or magnetostrictive actuation means generating of mechanical vibrations operating with electrostriction B06B1/06, with magnetostriction B06B1/08; vehicle suspension arrangements characterised by use of piezoelectric elements B60G17/01941; piezoelectric, electrostrictive and magnetostrictive devices per se H10N30/00
• CPC Class Codes: F16F 15/02 Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems F16F15/005 takes precedence ; layered products B32B; suppression of vibration in ships B63; relieving load on bearings, using magnetic means F16C39/06
• CPC Class Codes: F16F 15/03 using magnetic or electromagnetic means F16F9/53, F16F15/005 take precedence

Abstract

A non-active regenerative system (20) which regenerates energy by taking energy from relative motion of members (22) and (24) and using it later to accomplish overall improved performance and eliminates the need for an active source to provide assisting forces. The non-active regenerative system (20) includes an energy transformer element (26) interconnecting a first member (22) and second member (24) which converts relative motion to an energy in storable form, and an energy management element (30) which channels the flow of energy to and from an energy storage element (32) to produce assisting forces. The energy management element (30)is commanded by a controller (36) which is responsive sensors (34a, 34b, 34c, and 34d) which provide signals indicative of the system condition. Power is supplied to the energy management (30), sensors (34a, 34b, 34c, and 34d), and controller (36), only if required, by power source (40). However, no active power source is needed to drive the transformer element (26). Embodiments of the non-active regenerative system (20) include non-active actuators and controllable mounts. Further, pulse width modulation of the energy management element (30) may be provided to reduce the system losses associated with tracking a desired force as dictated by a control algorithm.

Claims

1. A regenerative system for controlling the transmission of vibrational energy between a first member and a second member which undergo relative vibratory motion, said regenerative system operating without an auxiliary power source for actively providing assisting forces and comprising:

a) an energy transformer for converting kinetic energy from said relative vibratory motion between said first and said second members to energy in storable form and for utilizing said energy in storable form for performing useful work between said first member and said second member by controlling transmission of vibrational energy between said members;

b) an energy storage element for storing said energy in storable form from said energy transformer;

c) a sensor associated with said system for providing a signal indicative of a force condition of said regenerative system;

d) an energy management element interconnected between said energy transformer and said energy storage element for channeling said energy in storable form converted by said energy transformer to and from said storage element; and

e) a controller responsive to said sensor for controlling said channeling of said energy in storable form to and from said energy storage element such that said energy in storable form is stored and released to provide assisting forces in response to said relative vibratory motion without the need for an auxiliary power source for actively driving said energy transformer for providing assisting forces.

2. The system of claim 1 wherein said energy transformer is an electromagnetic device, said energy storage element is one from the group consisting of a capacitor and an inductor, and said energy management element is a network of switches.

3. The system of claim 1 wherein said energy transformer is a piezoelectric actuator, said energy storage element is one from the group consisting of a capacitor and an inductor, and said energy management element is a network of switches.

4. The system of claim 1 wherein said energy transformer is a hydraulic piston and cylinder assembly, said energy storage element is an accumulator, and said energy management element is a network of valves.

5. The system of claim 1 wherein said controller includes means for calculating the desired force to be exerted based upon a control algorithm, means for comparing a manipulation of said signal indicative of said force condition of said system to said desired force to be exerted, means for commanding storage of excess of said energy in storable form via control of said energy management element if said desired force can be adequately generated by said energy transformer and means for commanding release of said energy in storable form from said storage element via control of said energy management element when said desired force cannot be adequately generated by said energy transformer such that said desired force dictated by said control algorithm is substantially tracked.

6. The system of claim 5 wherein said energy management element includes means for pulse width modulating between a full off state and a full on state at high frequency to substantially track said desired force on the average, thereby reducing the losses associated with commanding said energy management element to an intermediate setting.

7. A controllable mount for interconnecting a first member and a second member which undergo relative motion, said controllable mount operating without an auxiliary power source for actively providing assisting forces and comprising:

a) an energy transformer associated with said controllable mount for transforming kinetic energy from said relative vibratory motion between said first and said second member to an energy in storable form and for releasing said energy in storable form for performing useful work between said first member and said second member to reduce said relative motion;

b) a spring mounted in parallel spring relation to said energy transformer which functions to support static loads and provide axial, radial, and cocking stiffnesses;

c) an energy storage element for receiving said energy in storable form from said energy transformer;

d) a sensor associated with said controllable mount for providing a signal indicative of a force condition of said system;

e) an energy management element interconnected between said energy transformer and said energy storage element for channeling said energy in storable form to and from said storage element; and

f) a controller responsive said sensor for controlling said channeling of said energy in said storable form to and from said energy storage element such that said energy in said storable form is stored at a first point in time and released during a later point in time without an auxiliary power source for actively driving said energy transformer for providing assisting forces.

8. The controllable mount of claim 7 wherein said energy transformer is an electromagnetic actuator, said energy storage element is one from the group consisting of a capacitor and an inductor, and said energy management element is a network of switches.

9. The controllable mount of claim 7 wherein said energy transformers are piezoelectric actuators, said energy storage element is one from the group consisting of a capacitor and an inductor, and said energy management element is a network of switches.

10. The controllable mount of claim 7 further including a first fluid chamber, a second fluid chamber, a passageway interconnecting said first and said second fluid chambers, and a fluid contained within, and substantially filling, said first fluid chamber, said second fluid chambers, and said passageway.

11. The controllable mount of claim 7 wherein said controller includes means for calculating a desired force based upon a control algorithm, means for comparing a manipulation of said signal indicative of said force condition of said system to said desired force, means for commanding storage of excess of said energy in storable form via control of said energy management element if said desired force can be adequately generated by said energy transformer, means for commanding release of said energy in storable form from said storage element via control of said energy management element when said desired force cannot be adequately generated by said energy transformer such that said desired force dictated by said control algorithm is substantially tracked, and said energy management element includes means for pulse width modulating between a full off state and a full on state at high frequency to substantially track said desired force on the average, thereby reducing the losses associated with commanding said energy management element to an intermediate setting.

12. The controllable mount of claim 7 wherein said first member is an engine and said second member is a support and said controllable mount includes means for attaching to said engine and said support.

13. The controllable mount of claim 7 wherein said energy transformer includes a coil and a magnet, said energy storage element is a capacitor, said energy management element is a plurality of electrical switches, and said sensor is a force sensor.

14. A regenerative actuator for interconnecting a first member and a second member which undergo relative motion, said regenerative actuator operating without an auxiliary power source for actively providing assisting and comprising:

a) an energy transformer including a piston slidably received within an cylinder thus forming two opposed fluid chambers, said energy transformer capable of transforming kinetic energy from said relative motion within a cycle between said first and said second members to a fluid pressure which is an energy in storable form, and for later, within said same cycle, utilizing said energy in storable form for doing useful work to reduce said relative motion;

b) an energy storage element including an accumulator for storing said energy in storable form captured by said energy transformer;

c) a sensor for sensing a force condition of said regenerative actuator;

d) an energy management element including a network of valves for channeling said energy in storable form to and from said energy storage element; and

e) a controller responsive to said sensor for controlling said network of valves such that said channeling of said energy in storable form to and from said energy storage element is controlled such that energy is stored during one portion of the operating cycle and energy is released during a later portion of said operating cycle to provide assisting forces without an auxiliary power source for driving said energy transformer for actively providing assisting forces.

15. An actuator of claim 14 wherein said network of valves includes a spool valve.

16. An actuator of claim 14 further including a valve formed between said opposed fluid chambers to relieve pressure differentials between said opposed fluid chambers.

17. An actuator of claim 14 further including means for calculating a desired force derived from a control algorithm, means for comparing said desired force to said force condition, means for commanding said energy management element to accomplish one from the group consisting of storing energy and releasing energy from said energy storage element, and means for modulating said network of valves between a full on state and a full off state to reduce losses associated with commanding said network of valves to an intermediate state.

18. An actuator of claim 14 wherein said first member is a suspension component and said second member is one from the group consisting of a body and a frame.

19. An actuator of claim 14 wherein said first member is a seat and said second member is a seat support.

20. An actuator of claim 14 wherein said first member is a cab and said second member is a frame.