Method and apparatus for identifying faults within a system

• US 5,570,376 A
• Filed: 10/05/1994
• Issued: 10/29/1996
• Est. Priority Date: 10/05/1994
• Status: Expired due to Term

• Current Assignee: Oracle America, Inc. (Oracle Corporation)
• Original Assignee: Sun Microsystems Incorporated (Oracle Corporation)
• Inventors: Levitt, Marc, Malamy, Adam C., Kunda, Ramachandra P.
• Primary Examiner(s): Beausoliel, Jr., Robert W.
• Assistant Examiner(s): Iqbal, Nadeem
• Application Number:
  US08/318,378
• Time in Patent Office: 755 Days
• Field of Search: 371/25.1, 371/15.1, 371/22.5, 371/23, 364/551.01, 364/184, 364/488, 364/489, 364/578, 364/570, 324/73 R
• US Class Current: 714/736
• CPC Class Codes: G06F 11/2257 using expert systems

Abstract

Lists of candidate faults within an integrated circuit are generated, for the purpose of fault diagnosis, by performing a partial intersection of fault lists output from a full-scan test such as a JTAG test. The fault lists represent all candidate faults which may be responsible for producing a mismatched bit between an output test vector and an expected test vector provided by the full-scan test. The partial intersection is performed by first determining the number of occurrences of each candidate fault within all lists associated with each mismatched bit. Then, only faults which occur at least a pre-selected number of times are selected. In this manner, lists of candidate faulty gates are generated based on the relative degree of intersection between fault sets. The lists of candidate faulty gates are input to an X-Y location tool which determines the physical location on the integrated circuit of each of the candidate faulty gates to facilitate the efficient examination of each of the candidate faulty gates by test personnel.

Claims

1. A method for identifying elements of a faulty system, that are likely to contain the faults of the system, based on a set of test vectors output from the system wherein each test vector contains a set of test values, the method comprising the steps of:

comparing the output test vectors with an expected set of output test vectors to identify faulty test values, with any differences between the output test vectors and corresponding expected test vectors indicating a failure of the test and indicating that at least one element of the system is faulty;

identifying a set of candidate faulty elements for each of the faulty test values; and

identifying elements of the system that are likely to contain the faults of the system by performing a partial intersection on the sets of candidate faulty elements wherein only elements associated with at least a predetermined number of faulty test values are selected.

2. The method of claim 1, wherein the system is a circuit formed on a chip, the elements of the system are logic gates, and the test values are test bits.

3. The method of claim 1, wherein said step of identifying elements that are likely to contain faults by performing a partial intersection on the sets of candidate faulty elements comprises the steps of:

selecting a threshold fault count;

determining a fault count for each candidate faulty element, said fault count being representative of the number of occurrences of each respective faulty element within all sets of candidate faulty elements associated with all faulty values; and

identifying all elements which have a fault count greater than the selected threshold fault count as the elements likely to contain faults.

4. The method of claim 3, wherein said selected threshold fault count identifies the threshold in relation to a fault count having a highest degree of intersection.

5. The method of claim 3, wherein the steps of determining a fault count for each candidate faulty element and identifying all elements which have a fault count greater than the selected threshold are first performed on faults associated with individual test vectors then performed on faults associated with different test vectors.

6. An apparatus for identifying elements of a faulty system, that are likely to contain the faults of the system, based on a set of test vectors output from the system wherein each test vector contains a set of test values, the apparatus comprising:

a device for comparing the output test vectors with an expected set of output test vectors to identify faulty test values, with any differences between the output test vectors and corresponding expected test vectors indicating a failure of the test and indicating that at least one element of the system is faulty;

a device for identifying a set of candidate faulty elements for each of the faulty test values; and

a device for identifying elements of the system that are likely to contain faults by performing a partial intersection on the sets of candidate faulty elements wherein only elements associated with at least a predetermined number of faulty test values are selected.

7. The apparatus of claim 6, wherein the system is a circuit formed on a chip, the elements of the system are logic gates, and the test values are test bits.

8. The apparatus of claim 6, wherein said device for identifying elements likely to contain faults by performing a partial intersection on the sets of candidate faulty elements comprises:

a device for selecting a threshold fault count;

a device for determining a fault count for each candidate faulty element, said fault count being representative of the number of occurrences of each respective faulty element within all sets of candidate faulty elements associated with all faulty values; and

a device for identifying all elements which have a fault count greater than the selected threshold fault count as the elements likely to contain faults.

9. The apparatus of claim 8, wherein said selected threshold fault count identifies the threshold in relation to a fault count having a highest degree of intersection.

10. The apparatus of claim 8, wherein the devices for determining a fault count for each candidate faulty element and for identifying all elements which have a fault count greater than the selected threshold operate on faults associated with individual test vectors then on faults associated with different test vectors.

11. A method for identifying elements of a faulty system, that are likely to contain the faults of the system, based on a set of test vectors output from the system wherein each test vector contains a set of test values, the method comprising the steps of:

providing a device for comparing the output test vectors with an expected set of output test vectors to identify faulty test values, with any differences between the output test vectors and corresponding expected test vectors indicating a failure of the test and indicating that at least one element of the system is faulty;

providing a device for identifying a set of candidate faulty elements for each of the faulty test values; and

providing a device for identifying elements of the system that are likely to contain faults by performing a partial intersection on the sets of candidate faulty elements wherein only elements associated with at least a predetermined number of faulty test values are selected.

12. The method of claim 11, wherein the system is a circuit formed on a chip, the elements of the system are logic gates, and the test values are test bits.

13. The method of claim 11, wherein said step of providing a device for identifying elements likely to contain faults by performing a partial intersection on the sets of candidate faulty elements comprises the steps of:

providing a device for selecting a threshold fault count;

providing a device for determining a fault count for each candidate faulty element, said fault count being representative of the number of occurrences of each respective faulty element within all sets of candidate faulty elements associated with all faulty values; and

providing a device for identifying all elements which have a fault count greater than the selected threshold fault count as the elements likely to contain faults.

14. The method of claim 13, wherein said selected threshold fault count identifies the threshold in relation to a fault count having a highest degree of intersection.

15. The method of claim 13, wherein the devices for determining a fault count for each candidate faulty element and for identifying all elements which have a fault count greater than the selected threshold operate on faults associated with individual test vectors then on faults associated with different test vectors.

16. A test method for testing an electronic system provided on a chip and having a plurality of elements, said method comprising the steps of:

receiving a set of test vectors output from the system;

comparing the output test vectors with an expected set of output test vectors to identify faulty test values, with any differences between the output test vectors and corresponding expected test vectors indicating a failure of the test and indicating that at least one element of the system is faulty;

identifying a set of candidate faulty elements for each of the faulty test values; and

identifying elements of the system that are likely to contain faults based on the sets of candidate faulty elements by performing a partial intersection on the sets of candidate faulty element associated with faulty test values wherein only elements which are associated with at least a predetermined number of faulty values are selected; and

determining the physical location of the elements likely to contain faults within the chip by employing a software tool capable of identifying the location on a chip of one or more elements.

17. The method of claim 16, wherein the system is a circuit formed on a chip, the elements of the system are logic gates, and the test values are test bits.

18. The method of claim 16, wherein the step of performing a partial intersection on the sets of candidate faulty elements comprises the steps of:

selecting a threshold fault count;

determining a fault count for each candidate faulty element, said fault count being representative of the number of occurrences of each respective faulty element within all sets of candidate faulty elements associated with all faulty values; and

identifying all elements which have a fault count greater than the selected threshold fault count as the elements likely to contain faults.

19. The method of claim 18, wherein said selected threshold fault count identifies the threshold in relation to a fault count having a highest degree of intersection.

20. The method of claim 18, wherein the steps of determining a fault count for each candidate faulty element and identifying all elements which have a fault count greater than the selected threshold are first performed on faults associated with individual test vectors then performed on faults associated with different test vectors.

21. A test apparatus for testing an electronic system provided on a chip and having a plurality of elements, said apparatus comprising:

a device for receiving a set of test vectors output from the system;

a device for comparing the output test vectors with an expected set of output test vectors to identify faulty test values, with any differences between the output test vectors and corresponding expected test vectors indicating a failure of the test and indicating that at least one element of the system is faulty;

a device for identifying a set of candidate faulty elements for each of the faulty test values; and

a device for identifying elements of the system that are likely to contain faults based on the sets of candidate faulty elements by performing a partial intersection on the sets of candidate faulty elements associate with faulty test values wherein only elements which are associated with at least a predetermined number of faulty values are selected; and

a device for determining the physical location of the elements likely to contain faults within the chip by employing a software tool capable of identifying the location on a chip of one or more elements.

22. The apparatus of claim 21, wherein the system is a circuit formed on a chip, the elements of the system are logic gates, and the test values are test bits.

23. The apparatus of claim 21, wherein the device for performing a partial intersection on the sets of candidate faulty elements comprises:

a device for selecting a threshold fault count;

a device for determining a fault count for each candidate faulty element, said fault count being representative of the number of occurrences of each respective faulty element within all sets of candidate faulty elements associated with all faulty values; and

a device for identifying all elements which have a fault count greater than the selected threshold fault count as the elements likely to contain faults.

24. The apparatus of claim 21, wherein said selected threshold fault count identifies the threshold in relation to a fault count having a highest degree of intersection.

25. The apparatus of claim 21, wherein the devices for determining a fault count for each candidate faulty element and identifying all elements which have a fault count greater than the selected threshold are first performed on faults associated with individual test vectors then performed on faults associated with different test vectors.

26. A method for testing an electronic system provided on a chip and having a plurality of elements, said method comprising the steps of:

providing a device for receiving a set of test vectors output from the system;

providing a device for comparing the output test vectors with an expected set of output test vectors to identify faulty test values, with any differences between the output test vectors and corresponding expected test vectors indicating a failure of the test and indicating that at least one element of the system is faulty;

providing a device for identifying a set of candidate faulty elements for each of the faulty test values; and

providing a device for identifying elements of the system that are likely to contain faults based on the sets of candidate faulty elements by performing a partial intersection on the sets of candidate faulty elements associated with faulty test values wherein only elements which are associated with at least a predetermined number of faulty values are selected; and

providing a device for determining the physical location of the elements likely to contain faults within the chip by employing a software tool capable of identifying the location on a chip of one or more elements.

27. The method of claim 26, wherein the system is a circuit formed on a chip, the elements of the system are logic gates, and the test values are test bits.

28. The method of claim 26, wherein the steps of providing a device for performing a partial intersection on the sets of candidate faulty elements comprises the steps of:

providing a device for selecting a threshold fault count;

providing a device for determining a fault count for each candidate faulty element, said fault count being representative of the number of occurrences of each respective faulty element within all sets of candidate faulty elements associated with all faulty values; and

providing a device for identifying all elements which have a fault count greater than the selected threshold fault count as the elements likely to contain faults.

29. The method of claim 26, wherein said selected threshold fault count identifies the threshold in relation to a fault count having a highest degree of intersection.

30. The method of claim 28, wherein the devices for determining a fault count for each candidate faulty element and identifying all elements which have a fault count greater than the selected threshold are first performed on faults associated with individual test vectors then performed on faults associated with different test vectors.