Insulated wall construction

• US 5,570,550 A
• Filed: 08/17/1993
• Issued: 11/05/1996
• Est. Priority Date: 02/19/1991
• Status: Expired due to Fees

• Current Assignee: Edward F. Roby
• Original Assignee: Edward F. Roby
• Inventors: Roby, Edward F.
• Primary Examiner(s): SMITH, CREIGHTON H
• Application Number:
  US08/104,091
• Time in Patent Office: 1,176 Days
• Field of Search: 249/190, 249/191, 249/213, 249/216, 52/562, 52/564, 52/426, 52/309.12, 52/428, 52/699
• US Class Current: 52/309.12
• CPC Class Codes: E04B 2/8647 with ties going through the forms
• CPC Class Codes: E04B 2002/8688 Scaffoldings or removable supports therefor

Abstract

An insulated wall construction is provided utilizing spaced planar rigid foam plates, each foam plate including an upstanding rib formed about an upper and forward edge of each section, with a complimentary groove formed through each rear and bottom edge of each section. The construction includes a spacer rod positioned medially of the sections, the spacer rod receivable within a rod support, the rod support fixedly secured orthogonally to an external support plate, wherein the rod is directed through each section to receive the spaced rod therewithin. The spacer rod includes a plurality of apertures between each lock pin and capture an internal support plate between each lock pin and each interior space of each section. A temporary support member is provided to provide support to stacked sections for reception of concrete between the spaced sections to permit curing of concrete in a fixed orientation.

Claims

1. An insulated wall construction apparatus comprising the combination of:

first and second rod supports, each said rod support comprising a plate (17) and a rod support member (18) extending orthogonally from said plate, said plate having a transverse extent, said rod support member having a transverse cross-sectional dimension less than the transverse extent of said plate whereby said plate serves as a flange located at a first end of said rod support member, each said rod support member having a central bore and an opening for said central bore at a second end of said support member opposite to said plate and a pair of aligned apertures extending orthogonally through each said rod support member, said aligned apertures being located intermedially of said rod support member between said plate and said central bore opening;

a spacer rod (16), said spacer rod being of predetermined axial extent and having a pair of opposed ends each of which is adapted to be received axially into a corresponding one of said central bore openings of said rod support members, said spacer rod further having a pair of axially spaced openings extending orthogonally therethrough, each of said spaced openings being adapted to align with said pair of aligned apertures in a corresponding rod support member when said spacer rod ends are received through said central bore openings, respectively;

a pair of locking pin members, each of said locking pin members being adapted to be orthogonally inserted through a corresponding pair of said aligned apertures on said rod support member and one of said axially spaced openings on said spacer rod aligned therewith when said spacer rod is received through said bore opening in said second end of said corresponding rod support member, and

locating means for aligning at least one of said axially spaced openings extending orthogonally through said spacer rod with at least one of said pairs of aligned apertures extending orthogonally through each said rod support member when said spacer rod is received through said corresponding central bore opening.

2. The apparatus defined in claim 1 wherein at least one of said rod support member'"'"'s central bore opening defines an interior therein, said spacer rod has an exterior surface, said locating means comprises a pair of diametrically opposed locating members (229) extending axially along the interior defined by the central bore of said at least one of said rod support members and at least the spacer rod end insertable into said interior thereof through said central bore opening includes a pair of complementarily shaped indentations (231) extending axially along the exterior surface of said spacer rod whereby engagement between said locating members and said indentations is adapted to align said pair of aligned apertures in said at least one rod support member with one opening of said pair of axially spaced openings in said spacer rod when the spacer rod is inserted into said interior.

3. The apparatus defined in claim 1 wherein said pair of aligned apertures in at least one of said rod support members is adapted to extend through a corresponding pair of diametrically opposed locating members and said pair of complementarily shaped indentations engaged therewith when said spacer rod is inserted into said interior through said opening of said central bore.

4. The apparatus defined in claim 1 further including first and second auxiliary support plates (21), each of said auxiliary support plates having a central opening at least as large as the transverse cross-sectional dimension of each of said rod support members for receiving therethrough a corresponding one of said first or second rod support members such that each said auxiliary support plate is adapted to be orthogonally positioned on its corresponding rod support member between said plate and said pair of aligned apertures.

5. The apparatus defined in claim 1 further in combination with a pair of planar insulation panels, said insulation panels adapted to be spaced apart from each other, each said panel having first and second opposed sides whereby said pair of spaced apart planar insulation panels defines a pair of outwardly facing sides and a pair of inwardly facing sides confronting each other, each of said pair of spaced apart insulation panels having a hole therethrough such that said holes are aligned in a confronting manner, each of said holes being sized to receive a corresponding one of said rod support members in an orthogonal relation to each panel with the plate of each rod support being adapted to bear in an abutting manner against the outwardly facing side of a corresponding panel and the the central bore openings of the rod support members being spaced apart between said inwardly facing sides of said panels to receive said spacer rod therein such that concrete poured between said inwardly facing sides of said insulated panel to form an integral wall comprising said panels, said concrete, said rod support members and said spacer rod.